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Chevrolet Chevy Volt Complete Workshop Service Repair Manual 2018

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๐Ÿท๏ธ Basic Information Identification Make: Chevrolet Model: Volt Year: 2018 Vehicle Type: Extended Range Electric Vehicle (EREV) Segment: Compact Car / Plug-in Hybrid Generation Generation: Second Generation Generation Years: 2016-2019 Codes Platform Code: Global E-Platform ๐Ÿ‘‹ Introduction Market Position Market Position: Pioneering Extended Range Electric Vehicle (EREV) in the mainstream automotive market, appealing to eco-conscious consumers and those seeking lower running costs. Competitive Analysis Key Competitors: Toyota Prius Plug-in Hybrid, Ford C-Max Energi, Chrysler Pacifica Hybrid (though in a different segment) Key Features Key Features Of Vehicle: Ability to run on electric power for a significant range before engaging a gasoline engine, advanced battery technology, efficient powertrain, regenerative braking. Manual Value Proposition Manual Value Proposition: Essential resource for owners and technicians to maintain, diagnose, and repair the complex EREV systems of the 2018 Chevrolet Volt, ensuring optimal performance and longevity. ๐Ÿ“‹ Manual Details Coverage Areas Manual Coverage Scope: Complete Workshop Service Repair Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF ๐Ÿ“– Manual Coverage Systems Covered Powertrain Systems: Electric Drive Unit (EDU), Battery Pack, Range Extender Engine (1.5L DOHC VVT-i DI), Power Control Module, Charging System Chassis Systems: Suspension (Front & Rear), Steering System, Brake System (Regenerative & Friction), Wheels & Tires Electrical Systems: HV Battery Management, Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment System, Lighting, HVAC Controls, Driver Assistance Systems, High-Voltage Wiring Harnesses Body And Interior: Exterior Body Panels, Doors, Hood, Liftgate, Interior Trim, Seats, Restraints System (Airbags), HVAC Components Procedures Included Maintenance Procedures: Scheduled Maintenance, Oil Changes (Range Extender), Filter Replacements, Battery Coolant Check, Brake Fluid Check, Tire Rotation Diagnostic Procedures: Diagnostic Trouble Code (DTC) Retrieval, Fault Tree Analysis, Component Testing, System Checks, Wiring Diagram Interpretation Repair Procedures: Engine Repair, Electric Drive Unit Removal/Installation, Battery Pack Servicing (High-Voltage Safety Procedures), Transmission Servicing, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis and Replacement Troubleshooting Guides: Step-by-step troubleshooting for common and complex issues across all vehicle systems Technical Depth Technical Depth Level: Comprehensive: From basic fluid checks and component replacement to advanced electrical diagnostics and powertrain rebuilds. Diagnostic Tools Required: GM MDI (Multiple Diagnostic Interface) or equivalent, oscilloscopes, multimeters, specialized EV diagnostic tools ๐Ÿ“Š Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality Recommendation: High-resolution, suitable for printing individual pages or the entire manual. Optimized for clarity of diagrams and illustrations. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Yes, fully searchable text for quick access to specific information โš™๏ธ Engine Specifications Primary Engine Range Extender Engine Type: Naturally Aspirated Inline-4 Range Extender Engine Displacement: 1.5 Liters (1490 cc) Range Extender Engine Valvetrain: DOHC, 16 Valves Range Extender Engine Fuel Delivery: Direct Injection (DI) Range Extender Engine Horsepower: 101 hp @ 5600 rpm Range Extender Engine Torque: 100 lb-ft @ 4000 rpm Range Extender Engine Compression Ratio: 12.5:1 Electric Motor Electric Drive Unit Type: Two Electric Motors (Motor 1 & Motor 2) Electric Drive Unit Peak Horsepower: 149 hp Electric Drive Unit Peak Torque: 294 lb-ft Battery System Battery Type: Lithium-Ion Battery Capacity: 18.4 kWh Battery Voltage: 308 V Fuel System Fuel Tank Capacity: 8.9 gallons (33.7 L) Recommended Fuel: Unleaded Gasoline, 87 Octane Minimum ๐Ÿ”ง Transmission Standard Transmission Type: Electric Drive Unit with Planetary Gearset Drive Configuration: Front-Wheel Drive (FWD) Features Transmission Features: Electronically Controlled Continuously Variable Transmission (eCVT) functionality through electric motor management, blending power sources. ๐Ÿ“ Dimensions Exterior Length: 179.1 inches (4549 mm) Width: 70.7 inches (1796 mm) Height: 57.9 inches (1471 mm) Wheelbase: 106.1 inches (2695 mm) Interior Front Headroom: 39.8 inches (1011 mm) Rear Headroom: 37.5 inches (953 mm) Front Legroom: 42.1 inches (1069 mm) Rear Legroom: 34.1 inches (866 mm) Cargo Cargo Volume Behind Rear Seats: 19.2 cubic feet (544 L) Cargo Volume With Rear Seats Folded: 42.9 cubic feet (1215 L) Weights Curb Weight: 3760 lbs (1706 kg) Gross Vehicle Weight Rating Gvwr: 4588 lbs (2081 kg) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Overall Safety Rating: 5-Star (Overall) IIHS Top Safety Pick: Yes Active Features Active Safety Features Examples: Electronic Stability Control (ESC), Traction Control, Anti-lock Braking System (ABS), Regenerative Braking Passive Features Passive Safety Features Examples: Frontal Airbags, Side-Impact Airbags, Curtain Airbags, Knee Airbags Driver Assistance Tech Available Driver Assistance Features: Forward Collision Alert, Lane Keep Assist with Lane Departure Warning, Rear Vision Camera, Rear Park Assist ๐Ÿ’ก Technology Features Infotainment Infotainment System Name: Chevrolet MyLink Infotainment Display Size: 8-inch diagonal color touchscreen Infotainment Features: Apple CarPlay, Android Auto, Bluetooth connectivity, SiriusXM Satellite Radio, Navigation (optional) Driver Assistance Driver Assistance Features Available: Forward Collision Alert, Lane Keep Assist with Lane Departure Warning, Adaptive Cruise Control (optional on some trims), Automatic Emergency Braking (optional) Connectivity Connectivity Features: OnStar with 4G LTE Wi-Fi hotspot (subscription required),...
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Chevrolet Chevy Volt Complete Workshop Service Repair Manual 2018
๐Ÿท๏ธ Basic Information
Identification
Make:
Chevrolet
Model:
Volt
Year:
2018
Vehicle Type:
Extended Range Electric Vehicle (EREV)
Segment:
Compact Car / Plug-in Hybrid
Generation
Generation:
Second Generation
Generation Years:
2016-2019
Codes
Platform Code:
Global E-Platform
๐Ÿ‘‹ Introduction
Market Position
Market Position:
Pioneering Extended Range Electric Vehicle (EREV) in the mainstream automotive market, appealing to eco-conscious consumers and those seeking lower running costs.
Competitive Analysis
Key Competitors:
Toyota Prius Plug-in Hybrid, Ford C-Max Energi, Chrysler Pacifica Hybrid (though in a different segment)
Key Features
Key Features Of Vehicle:
Ability to run on electric power for a significant range before engaging a gasoline engine, advanced battery technology, efficient powertrain, regenerative braking.
Manual Value Proposition
Manual Value Proposition:
Essential resource for owners and technicians to maintain, diagnose, and repair the complex EREV systems of the 2018 Chevrolet Volt, ensuring optimal performance and longevity.
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Coverage Scope:
Complete Workshop Service Repair
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain Systems:
Electric Drive Unit (EDU), Battery Pack, Range Extender Engine (1.5L DOHC VVT-i DI), Power Control Module, Charging System
Chassis Systems:
Suspension (Front & Rear), Steering System, Brake System (Regenerative & Friction), Wheels & Tires
Electrical Systems:
HV Battery Management, Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment System, Lighting, HVAC Controls, Driver Assistance Systems, High-Voltage Wiring Harnesses
Body And Interior:
Exterior Body Panels, Doors, Hood, Liftgate, Interior Trim, Seats, Restraints System (Airbags), HVAC Components
Procedures Included
Maintenance Procedures:
Scheduled Maintenance, Oil Changes (Range Extender), Filter Replacements, Battery Coolant Check, Brake Fluid Check, Tire Rotation
Diagnostic Procedures:
Diagnostic Trouble Code (DTC) Retrieval, Fault Tree Analysis, Component Testing, System Checks, Wiring Diagram Interpretation
Repair Procedures:
Engine Repair, Electric Drive Unit Removal/Installation, Battery Pack Servicing (High-Voltage Safety Procedures), Transmission Servicing, Brake System Repairs, Suspension Component Replacement, Electrical Component Diagnosis and Replacement
Troubleshooting Guides:
Step-by-step troubleshooting for common and complex issues across all vehicle systems
Technical Depth
Technical Depth Level:
Comprehensive: From basic fluid checks and component replacement to advanced electrical diagnostics and powertrain rebuilds.
Diagnostic Tools Required:
GM MDI (Multiple Diagnostic Interface) or equivalent, oscilloscopes, multimeters, specialized EV diagnostic tools
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality Recommendation:
High-resolution, suitable for printing individual pages or the entire manual. Optimized for clarity of diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchable Text:
Yes, fully searchable text for quick access to specific information
โš™๏ธ Engine Specifications
Primary Engine
Range Extender Engine Type:
Naturally Aspirated Inline-4
Range Extender Engine Displacement:
1.5 Liters (1490 cc)
Range Extender Engine Valvetrain:
DOHC, 16 Valves
Range Extender Engine Fuel Delivery:
Direct Injection (DI)
Range Extender Engine Horsepower:
101 hp @ 5600 rpm
Range Extender Engine Torque:
100 lb-ft @ 4000 rpm
Range Extender Engine Compression Ratio:
12.5:1
Electric Motor
Electric Drive Unit Type:
Two Electric Motors (Motor 1 & Motor 2)
Electric Drive Unit Peak Horsepower:
149 hp
Electric Drive Unit Peak Torque:
294 lb-ft
Battery System
Battery Type:
Lithium-Ion
Battery Capacity:
18.4 kWh
Battery Voltage:
308 V
Fuel System
Fuel Tank Capacity:
8.9 gallons (33.7 L)
Recommended Fuel:
Unleaded Gasoline, 87 Octane Minimum
๐Ÿ”ง Transmission
Standard
Transmission Type:
Electric Drive Unit with Planetary Gearset
Drive Configuration:
Front-Wheel Drive (FWD)
Features
Transmission Features:
Electronically Controlled Continuously Variable Transmission (eCVT) functionality through electric motor management, blending power sources.
๐Ÿ“ Dimensions
Exterior
Length:
179.1 inches (4549 mm)
Width:
70.7 inches (1796 mm)
Height:
57.9 inches (1471 mm)
Wheelbase:
106.1 inches (2695 mm)
Interior
Front Headroom:
39.8 inches (1011 mm)
Rear Headroom:
37.5 inches (953 mm)
Front Legroom:
42.1 inches (1069 mm)
Rear Legroom:
34.1 inches (866 mm)
Cargo
Cargo Volume Behind Rear Seats:
19.2 cubic feet (544 L)
Cargo Volume With Rear Seats Folded:
42.9 cubic feet (1215 L)
Weights
Curb Weight:
3760 lbs (1706 kg)
Gross Vehicle Weight Rating Gvwr:
4588 lbs (2081 kg)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Overall Safety Rating:
5-Star (Overall)
IIHS Top Safety Pick:
Yes
Active Features
Active Safety Features Examples:
Electronic Stability Control (ESC), Traction Control, Anti-lock Braking System (ABS), Regenerative Braking
Passive Features
Passive Safety Features Examples:
Frontal Airbags, Side-Impact Airbags, Curtain Airbags, Knee Airbags
Driver Assistance Tech
Available Driver Assistance Features:
Forward Collision Alert, Lane Keep Assist with Lane Departure Warning, Rear Vision Camera, Rear Park Assist
๐Ÿ’ก Technology Features
Infotainment
Infotainment System Name:
Chevrolet MyLink
Infotainment Display Size:
8-inch diagonal color touchscreen
Infotainment Features:
Apple CarPlay, Android Auto, Bluetooth connectivity, SiriusXM Satellite Radio, Navigation (optional)
Driver Assistance
Driver Assistance Features Available:
Forward Collision Alert, Lane Keep Assist with Lane Departure Warning, Adaptive Cruise Control (optional on some trims), Automatic Emergency Braking (optional)
Connectivity
Connectivity Features:
OnStar with 4G LTE Wi-Fi hotspot (subscription required), Chevrolet mobile app for remote vehicle functions.
Charging
Charging Connector Type:
J1772 (Level 1 and Level 2 AC Charging), SAE J1772 CCS (DC Fast Charging - not applicable to 2018 Volt, only for Bolt EV)
Charging Times:
Level 1 (120V): ~12-16 hours for full charge. Level 2 (240V): ~4.5 hours for full charge.
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change Interval:
Every 7,500 miles or 12 months (whichever comes first), or as indicated by the oil life monitoring system. Refer to manual for specific usage conditions.
Tire Rotation Interval:
Every 7,500 miles
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months
Engine Air Filter Replacement:
Every 30,000 miles
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Synthetic
Engine Oil Capacity:
4.0 quarts (3.8 L) with filter change
Battery Coolant Type:
Dex-Cool (GM P/N 12346980 or equivalent)
Brake Fluid Type:
DOT 3
Transmission Fluid Type:
Dexron VI Automatic Transmission Fluid (for electric drive unit)
Known Issues
Common Known Issues Or Points Of Concern:
Potential for battery degradation over time, issues with charge port sensors, occasional software glitches affecting hybrid system operation, potential for water pump leaks in the range extender engine.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Heritage:
General Motors (GM) has a long history in automotive innovation, including early ventures into electric vehicles.
Model Evolution
First Generation Volt:
Launched in 2010 for the 2011 model year, featuring a different design and powertrain configuration.
Second Generation Volt:
Introduced for the 2016 model year with significant updates to the battery, electric motors, and range extender engine, improving efficiency and electric-only range.
Production
Production Location:
Detroit-Hamtramck Assembly, Michigan, USA
Production Years:
2010-2019
๐Ÿ† Awards & Recognition
Recognitions
Industry Recognitions Examples:
Often cited for its pioneering role in the plug-in hybrid segment, praised for its balance of electric range and gasoline backup.
Ratings
Epa Electric Range:
53 miles
Epa Total Range:
367 miles
Epa Mpge City:
106 MPGe
Epa Mpg Highway Gas Only:
42 MPG
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