🏷️ Basic Information Identification Make: Alfa Romeo Model: 166 Engine Variant: 2.0 TB Production Years Covered: 1998-2008 Generation Model Generation: First Generation (1998-2003) and Facelift (2003-2007) Codes Chassis Code: 936 👋 Introduction Market Position Segment: Executive Sedan (E-segment). Brand Identity: Known for sporty driving dynamics, distinctive Italian design, and luxurious interiors. Competitive Analysis Key Competitors: BMW 5 Series, Mercedes-Benz E-Class, Audi A6, Jaguar S-Type, Volvo S80. Key Features Design Philosophy: Giugiaro-designed exterior, elegant and driver-focused interior. Driving Experience: Engaging handling, responsive steering, comfortable ride. Manual Purpose Target Audience: DIY enthusiasts, independent repair shops, and professional mechanics. Manual Value Benefit: Saves time and money by providing accurate, detailed repair and maintenance information. 📋 Manual Details Coverage Areas Vehicle Scope: All Alfa Romeo 166 models equipped with the 2.0 TB engine. Geographical Scope: Global (reflecting European market specifications). Page Count Estimated Pages: Refer to specific digital manual file size, typically 1000+ pages for comprehensive coverage. Manual Type Type: Full Service and Repair Manual Language Language: English Format Delivery Method: Instant Download File Type: Disc Image File (.ISO) / Application (.exe) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (2.0 TB Twin Spark Turbo), cooling, lubrication, fuel, ignition, exhaust, emission controls. Transmission: Manual and Automatic transmission systems (overhaul, diagnostics, fluid services). Drivetrain: Front-wheel drive system, differential, drive axles, CV joints. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment procedures. Steering: Power steering system, steering column, tie rods, steering rack. Brakes: Hydraulic brake system, ABS, EBD, brake calipers, discs, pads, lines, master cylinder, bleeding procedures. Electrical System: Battery, charging system, starter, lighting, ignition, body control modules, fuse box diagrams, wiring schematics. HVAC: Heating, Ventilation, and Air Conditioning system (refrigerant, compressor, blower motor, climate control). Body And Chassis: Body panels, doors, windows, interior trim, chassis components, corrosion protection. Diagnostics: On-Board Diagnostics (OBD) II procedures, fault code interpretation, troubleshooting flowcharts. Procedures Included Maintenance: Routine servicing (oil changes, filter replacements, fluid checks, spark plugs, timing belts). Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults. Repair: Detailed instructions for component removal, disassembly, repair, and reassembly. Installation: Procedures for installing new or replacement parts and components. Rebuilds: Comprehensive instructions for engine and transmission rebuilds. Calibration: Procedures for calibrating sensors and control modules. Technical Depth Level: Comprehensive from basic DIY to professional workshop level. Detail Level: Step-by-step instructions with exploded views, diagrams, torque specifications, and diagnostic data. 📊 Manual Specifications File Format File Type Details: ISO image requires mounting software (e.g., DAEMON Tools, Virtual CloneDrive) or extraction software. EXE application may be self-executing or require specific runtime environments. Print Quality Printable: Full Printable (allows users to print specific sections or the entire manual). Zoom Functionality: YES (allows detailed viewing of diagrams and text). Binding Type Binding: Digital (downloadable ISO/EXE). Paper Type Paper Type: N/A (digital format). ⚙️ Engine Specifications Primary Engine Engine Code: 166.040 (likely for 2.0 TB) Engine Type: Inline 4-cylinder, turbocharged, Twin Spark (2 spark plugs per cylinder). Displacement: 1970 cc (2.0 Liters) Bore X Stroke: 83.0 mm x 91.0 mm (typical for this engine family). Compression Ratio: 8.5:1 (approximate, may vary with specific turbocharger setup). Performance Horsepower: 205 PS (approx. 202 bhp) @ 5500 rpm Torque: 280 Nm (approx. 207 lb-ft) @ 2500 rpm Fuel System Fuel Delivery: Bosch Motronic M1.5.5 or M2.10.4 engine management with multi-point fuel injection and turbocharging. Turbocharger: Garrett T25 or similar, intercooled. Fuel Type Required Octane: Premium Unleaded (95 RON or higher recommended). Engine Management ECU Type: Motronic M1.5.5 or M2.10.4 Emissions Emission Standards: Euro 3 compliant. 🔧 Transmission Standard Type: 5-speed Manual (Getrag 250 series or similar). Optional Type: 4-speed Automatic (ZF 4HP20). Features Manual Clutch: Hydraulic actuation. Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 or SAE 80W-90 synthetic gear oil (refer to manual for exact specification). Automatic Transmission Fluid: ZF LifeguardFluid 5 (or equivalent ATF with Dexron III/Mercon specifications). 📐 Dimensions Exterior Length: 4738 mm (186.5 in) Width: 1780 mm (70.1 in) Height: 1437 mm (56.6 in) Wheelbase: 2700 mm (106.3 in) Weights Curb Weight Manual: Approx. 1550 kg (3417 lbs) Curb Weight Automatic: Approx. 1580 kg (3483 lbs) Gross Vehicle Weight Rating: Refer to vehicle VIN plate or manual. Cargo Trunk Capacity: Approx. 510 Liters (18.0 cu ft) 🛡️ Safety Features Ratings Crash Test Results: Limited official crash test data available; generally considered to have a robust chassis structure for its era. Refer to Euro NCAP archives for similar models if available. Active Features ABS: Standard Anti-lock Braking System. Ebd: Electronic Brake-force Distribution (on some models). Traction Control: ASR (Antislittaggio in accelerazione) often available. Passive Features Airbags: Front airbags for driver and passenger; side airbags optional on later models. Seatbelts: Pre-tensioning seatbelts with load limiters. 💡 Technology Features Infotainment Head Unit: Factory fitted Clarion or Blaupunkt radio/cassette/CD players, often with steering wheel controls. Navigation: Optional satellite navigation system available on higher trims. Driver...