Alfa Romeo 75 Twin Spark S Complete Workshop Service Repair Manual 1987 1988 1989 1990 1991
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๐ท๏ธ Basic Information Identification Make: Alfa Romeo Model: 75 Model Variant: Twin Spark S Production Years Covered: 1987, 1988, 1989, 1990, 1991 Codes Chassis Code: Type 162 ๐ Introduction Market Position Segment: Compact Executive Sedan / Sports Sedan Brand Philosophy: Known for sporty handling, distinctive Italian design, and enthusiast appeal. Competitive Analysis Competitors: BMW 3 Series (E30), Mercedes-Benz 190E, Audi 80/90, Ford Sierra. Key Features Design: Giugiaro-designed, wedge-shaped styling, distinctive front grille. Powertrain Layout: Rear-wheel drive, often with transaxle gearbox for optimal weight distribution. Engine Technology: Twin Spark ignition system for enhanced combustion efficiency and performance. ๐ Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Procedures Model Scope: All models, engines, trim levels, and transmission types within the specified years Page Count Estimated Page Count: Likely extensive, typically 500-1000+ pages for a complete workshop manual of this era. Manual Type Type: Workshop Service Repair Manual Language Language: Likely English, though original manufacturer manuals may have originated in Italian or other European languages. This product implies an English version. Format Digital Format: Downloadable (PDF) ๐ Manual Coverage Systems Covered Engine Management: Engine overhaul, cylinder head, pistons, crankshaft, camshafts, timing belt replacement, lubrication system, cooling system, fuel injection system (Bosch L-Jetronic/Motronic), ignition system. Drivetrain: Clutch operation and replacement, gearbox overhaul (transaxle), differential service, driveshafts, prop shaft. Suspension Steering: Front and rear suspension systems, shock absorbers, springs, bushings, steering rack, power steering pump and lines. Brakes: Brake system diagnosis, front and rear brake pad/disc replacement, caliper overhaul, master cylinder, brake fluid specifications and bleeding, parking brake system. Electrical System: Wiring diagrams, battery, alternator, starter motor, lighting systems, fuses and relays, dashboard instruments, power windows, central locking, diagnostics. Bodywork Chassis: Body panel repair and replacement, doors, hood, trunk, bumpers, interior trim, corrosion protection. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, coolant checks, brake fluid checks, lubrication points. Troubleshooting: Diagnostic procedures for common problems, fault finding charts, symptom-based troubleshooting guides. Repair Overhaul: Step-by-step instructions for component disassembly, repair, reassembly, and adjustment. Special Tools: Identification and usage of specific tools required for certain procedures. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork repairs. ๐ Manual Specifications File Format File Type: PDF Print Quality Print Capability: Printable (individual pages or entire document), allowing for physical reference. Binding Type Binding Type: N/A (Downloadable digital product, user prints and binds as desired) Paper Type Paper Type: N/A (Digital product, user prints on their preferred paper) Computer Requirements Required Software: Adobe Reader (or compatible PDF viewer) Device Compatibility: PC, Mac, Tablets, Smartphones โ๏ธ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC, 2 valves per cylinder per bank (total 8 valves), Twin Spark ignition. Displacement: 1995 cc (2.0 Liters) Bore X Stroke: 83.0 mm x 91.0 mm Compression Ratio: 9.3:1 (approximate) Performance Horsepower: 145-148 PS (143-146 bhp / 107-109 kW) at 5400 rpm (varied slightly by year/market). Torque: 186-189 Nm (137-139 lb-ft) at 4000 rpm (varied slightly by year/market). Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic electronic fuel injection Fuel Type: Unleaded Premium Gasoline (95 RON or higher recommended) Ignition System Ignition Type: Twin Spark (two spark plugs per cylinder) Cooling System Cooling Type: Water-cooled, pressurized system Lubrication System Oil Capacity: Approx. 4.5-5.0 liters with filter change. ๐ง Transmission Standard Transmission Type: 5-speed Manual Transaxle Optional Transmission Type: Optional 4-speed Automatic (less common on Twin Spark 'S' models, but available on other 75 variants). Features Drive Layout: Rear-wheel drive (RWD) Clutch Type: Hydraulically operated single dry plate clutch. Fluid Specifications Gearbox Oil: API GL-4, SAE 75W-90 or 80W-90 gear oil (consult manual for specific recommendations). ๐ Dimensions Exterior Length: Approx. 4445 mm (175 in) Width: Approx. 1680 mm (66.1 in) Height: Approx. 1370 mm (53.9 in) Wheelbase: Approx. 2595 mm (102.2 in) Weights Curb Weight: Approx. 1200-1280 kg (2646-2822 lbs) ๐ก๏ธ Safety Features Ratings Crash Safety: Era-appropriate safety standards; no formal modern crash test ratings available (e.g., Euro NCAP). Focus on passive safety features of the time. Active Features Braking System: Front ventilated discs, rear discs. Optional ABS available on some variants. Passive Features Restraints: Seat belts (three-point front, two-point rear or optional three-point). Body Structure: Reinforced chassis and crumple zones designed for the period. ๐ก Technology Features Infotainment Audio System: Factory fitted radio/cassette player, potentially with optional amplifier. Speaker configurations varied. Driver Assistance ABS: Optional Anti-lock Braking System on some models. Connectivity Features: Basic for its era, focusing on mechanicals and driving dynamics rather than advanced electronics. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 km or 12 months, whichever comes first (check manual for exact details). Timing Belt Interval: Crucial! Every 50,000-75,000 km or 4-5 years. Failure can cause catastrophic engine damage. Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze, mixed with distilled water (50/50 ratio)....
Known for sporty handling, distinctive Italian design, and enthusiast appeal.
Competitive Analysis
Competitors:
BMW 3 Series (E30), Mercedes-Benz 190E, Audi 80/90, Ford Sierra.
Key Features
Design:
Giugiaro-designed, wedge-shaped styling, distinctive front grille.
Powertrain Layout:
Rear-wheel drive, often with transaxle gearbox for optimal weight distribution.
Engine Technology:
Twin Spark ignition system for enhanced combustion efficiency and performance.
๐ Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair Procedures
Model Scope:
All models, engines, trim levels, and transmission types within the specified years
Page Count
Estimated Page Count:
Likely extensive, typically 500-1000+ pages for a complete workshop manual of this era.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
Likely English, though original manufacturer manuals may have originated in Italian or other European languages. This product implies an English version.
Basic for its era, focusing on mechanicals and driving dynamics rather than advanced electronics.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or 12 months, whichever comes first (check manual for exact details).
Timing Belt Interval:
Crucial! Every 50,000-75,000 km or 4-5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze, mixed with distilled water (50/50 ratio). Consult manual for specific type and color.
Brake Fluid:
DOT 3 or DOT 4 (check manual). Recommended to flush and replace every 2 years due to hygroscopic nature.
Power Steering Fluid:
ATF Dexron II or equivalent (check manual).
Known Issues
Engine Reliability:
Timing belt tensioner and water pump are critical maintenance items. Valve stem seals can degrade leading to oil consumption. Twin Spark ignition system requires correct spark plug selection and gap.
Corrosion:
Susceptible to rust in common areas like wheel arches, sills, and around windows.
Electrical Gremlins:
Older wiring looms and connectors can be prone to issues, requiring careful diagnosis.
Suspension Bushings:
Rubber bushings in suspension and drivetrain can wear out, affecting handling and ride comfort.
๐ Vehicle History
Brand Heritage
Foundation:
Alfa Romeo, an Italian manufacturer with a long history of sporting automobiles since 1910.
Model Evolution
Predecessor:
Alfa Romeo Giulietta Nuova (Type 75 was a significant redesign but retained some mechanical elements).
Successor:
Alfa Romeo 155.
Production
Production Period:
1985-1992
Manufacturing Location:
Alfa Romeo plants in Italy.
Variants:
Included base models, Turbo, V6, Turbodiesel, and Quadrifoglio Verde (QV) performance versions. The 'Twin Spark S' refers to a specific engine and trim combination.
๐ Awards & Recognition
Recognitions
Automotive Press:
Often praised by automotive press for its handling, steering feel, engine character, and unique styling. Won various 'Car of the Year' categories in specific markets or from certain publications for its class.