Allis Chalmers Model D-17 Series IV Tractor WSM Service Repair Manual
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🏷️ Basic Information Identification Make: Allis-Chalmers Model: D-17 Series IV Product Type: Service Repair Manual (WSM) 👋 Introduction Market Position Category: Agricultural Tractor Target User: Farm owners, mechanics, tractor restoration enthusiasts. Competitive Analysis Competitors Of Era: John Deere (e.g., 3020, 4020), International Harvester (e.g., 560, 656), Ford (e.g., 4000, 5000), Massey Ferguson (e.g., 35, 135, 165). Key Features Of Vehicle Unique Selling Points: Robust build, versatile hydraulic system, comfortable operator station for its era, availability of both gasoline and diesel engines (though this manual specifies the diesel variant). 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Cooling System, Ignition System, Lubrication System, Clutch, Transmission (Power Director, Gear Drive), Differential, Final Drives, Hydraulics, Steering, Brakes, Electrical System, Chassis, Drawbar, PTO, Three-Point Hitch, Instrumentation, Sheet Metal, and all related maintenance and repair procedures. Page Count Estimated Pages: Over 500 (estimated based on typical WSM for this era and complexity) Manual Type Type: Workshop Service Manual (WSM) Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Overhaul: Complete disassembly, inspection, repair, and reassembly procedures for the diesel engine. Fuel System Service: Diagnosis, repair, and adjustment of the fuel injection pump, injectors, and fuel lines. Cooling System Maintenance: Radiator, fan, water pump, thermostat, and coolant maintenance and repair. Ignition System Troubleshooting: Troubleshooting and repair of the diesel injection timing and components. Lubrication System Repair: Oil pump, filter, and lubrication passages maintenance and repair. Clutch Adjustment And Replacement: Single-plate dry clutch adjustment, replacement, and related components. Transmission Service Gear Drive: Maintenance and repair of the main gearbox, gears, shafts, and bearings. Transmission Service Power Director: Service procedures for the Power Director (a form of torque converter/power shift) clutch pack and hydraulics. Differential And Final Drive Repair: Overhaul and adjustment of the differential and planetary final drives. Hydraulic System Diagnosis: Service for the hydraulic pump, control valve, cylinders (lift, draft control), and associated plumbing. Steering System Repair: Maintenance and repair of the steering gearbox and linkages. Brake System Maintenance: Service for the internal expanding shoe brakes. Electrical System Diagrams: Wiring diagrams for starting, charging, lighting, and instrumentation. Chassis And Suspension Repair: Frame, front axle, and related components. Drawbar And Hitch Adjustment: Service for the adjustable drawbar and three-point hitch system. Pto System Service: Maintenance and repair of the Power Take-Off (PTO) shaft and engagement mechanism. Instrumentation And Gauges: Troubleshooting and repair of tachometer, temperature gauge, oil pressure gauge, and ammeter. Sheet Metal And Bodywork: Guidelines for panel alignment and minor body repairs. Procedures Included Preventative Maintenance: Detailed service intervals, lubrication points, and recommended maintenance tasks. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon problems. Repair And Rebuild: Step-by-step instructions for major component repairs and complete overhauls. Adjustment Procedures: Calibration and adjustment of clutch, brakes, hydraulics, and engine components. Disassembly And Assembly: Comprehensive instructions for taking apart and putting back together all major systems. Torque Specifications: Required torque values for critical fasteners and components. Technical Depth Depth: Comprehensive (covers everything from routine maintenance to complete engine and transmission rebuilds, including detailed diagnostics). 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: Professional quality, scanned from original manufacturer documentation, with clear text and legible diagrams. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Make Model: Allis-Chalmers 262 (Diesel) Engine Type: Inline 4-cylinder, naturally aspirated, direct injection, diesel Displacement: 262 cubic inches (4.3 liters) Performance Horsepower Rated: Approximately 58.2 PTO horsepower (for diesel variant) Torque Peak: Approximately 150-160 lb-ft (estimated for diesel) Fuel System Fuel Type: Diesel Fuel Injection System: Roosa Master (Stanadyne) or similar rotary injection pump Fuel Filter Type: Spin-on primary and secondary fuel filters 🔧 Transmission Standard Type: Constant mesh, spur gear, 5-speed forward and 1-speed reverse (standard gearbox) plus Power Director engagement. Optional Type: Not applicable for this model; Power Director was standard on Series IV. Features Power Director: A manual power-shift unit providing two speeds in each gear range (like a powershift clutch pack), effectively doubling the gear ratios for on-the-go shifting. Transmission Fluid Type: API GL-4, SAE 80W-90 Gear Oil (or equivalent, check manual for exact specs). Transmission Fluid Capacity: Approximately 14 quarts (13.2 liters) for transmission and final drives combined (check manual for exact capacity). 📐 Dimensions Exterior Overall Length: Approximately 130 inches (330 cm) without implement Overall Width: Approximately 70 inches (178 cm) at rear wheels Wheelbase: Approximately 86 inches (218 cm) Weights Operating Weight: Approximately 4,500 - 5,000 lbs (2041 - 2268 kg) Front Tire Size: 6.00-16 or 7.50-16 (typical) Rear Tire Size: 15.1x34 or 16.9x34 (typical) Wheel Bolt Pattern: 8-bolt, 8-inch bolt circle (typical for rear wheels) 🛡️ Safety Features Ratings Rollover Protection: ROPS (Rollover Protective Structure) was an optional feature, not standard on all Series IV models. Consult specific tractor build for presence. Active Features Braking...
John Deere (e.g., 3020, 4020), International Harvester (e.g., 560, 656), Ford (e.g., 4000, 5000), Massey Ferguson (e.g., 35, 135, 165).
Key Features Of Vehicle
Unique Selling Points:
Robust build, versatile hydraulic system, comfortable operator station for its era, availability of both gasoline and diesel engines (though this manual specifies the diesel variant).
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Cooling System, Ignition System, Lubrication System, Clutch, Transmission (Power Director, Gear Drive), Differential, Final Drives, Hydraulics, Steering, Brakes, Electrical System, Chassis, Drawbar, PTO, Three-Point Hitch, Instrumentation, Sheet Metal, and all related maintenance and repair procedures.
Page Count
Estimated Pages:
Over 500 (estimated based on typical WSM for this era and complexity)
Manual Type
Type:
Workshop Service Manual (WSM)
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete disassembly, inspection, repair, and reassembly procedures for the diesel engine.
Fuel System Service:
Diagnosis, repair, and adjustment of the fuel injection pump, injectors, and fuel lines.
Cooling System Maintenance:
Radiator, fan, water pump, thermostat, and coolant maintenance and repair.
Ignition System Troubleshooting:
Troubleshooting and repair of the diesel injection timing and components.
Lubrication System Repair:
Oil pump, filter, and lubrication passages maintenance and repair.
Clutch Adjustment And Replacement:
Single-plate dry clutch adjustment, replacement, and related components.
Transmission Service Gear Drive:
Maintenance and repair of the main gearbox, gears, shafts, and bearings.
Transmission Service Power Director:
Service procedures for the Power Director (a form of torque converter/power shift) clutch pack and hydraulics.
Differential And Final Drive Repair:
Overhaul and adjustment of the differential and planetary final drives.
Hydraulic System Diagnosis:
Service for the hydraulic pump, control valve, cylinders (lift, draft control), and associated plumbing.
Steering System Repair:
Maintenance and repair of the steering gearbox and linkages.
Brake System Maintenance:
Service for the internal expanding shoe brakes.
Electrical System Diagrams:
Wiring diagrams for starting, charging, lighting, and instrumentation.
Chassis And Suspension Repair:
Frame, front axle, and related components.
Drawbar And Hitch Adjustment:
Service for the adjustable drawbar and three-point hitch system.
Pto System Service:
Maintenance and repair of the Power Take-Off (PTO) shaft and engagement mechanism.
Instrumentation And Gauges:
Troubleshooting and repair of tachometer, temperature gauge, oil pressure gauge, and ammeter.
Sheet Metal And Bodywork:
Guidelines for panel alignment and minor body repairs.
Procedures Included
Preventative Maintenance:
Detailed service intervals, lubrication points, and recommended maintenance tasks.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon problems.
Repair And Rebuild:
Step-by-step instructions for major component repairs and complete overhauls.
Adjustment Procedures:
Calibration and adjustment of clutch, brakes, hydraulics, and engine components.
Disassembly And Assembly:
Comprehensive instructions for taking apart and putting back together all major systems.
Torque Specifications:
Required torque values for critical fasteners and components.
Technical Depth
Depth:
Comprehensive (covers everything from routine maintenance to complete engine and transmission rebuilds, including detailed diagnostics).
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
Professional quality, scanned from original manufacturer documentation, with clear text and legible diagrams.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Make Model:
Allis-Chalmers 262 (Diesel)
Engine Type:
Inline 4-cylinder, naturally aspirated, direct injection, diesel
Displacement:
262 cubic inches (4.3 liters)
Performance
Horsepower Rated:
Approximately 58.2 PTO horsepower (for diesel variant)
Torque Peak:
Approximately 150-160 lb-ft (estimated for diesel)
Fuel System
Fuel Type:
Diesel Fuel
Injection System:
Roosa Master (Stanadyne) or similar rotary injection pump
Fuel Filter Type:
Spin-on primary and secondary fuel filters
🔧 Transmission
Standard
Type:
Constant mesh, spur gear, 5-speed forward and 1-speed reverse (standard gearbox) plus Power Director engagement.
Optional
Type:
Not applicable for this model; Power Director was standard on Series IV.
Features
Power Director:
A manual power-shift unit providing two speeds in each gear range (like a powershift clutch pack), effectively doubling the gear ratios for on-the-go shifting.
Transmission Fluid Type:
API GL-4, SAE 80W-90 Gear Oil (or equivalent, check manual for exact specs).
Transmission Fluid Capacity:
Approximately 14 quarts (13.2 liters) for transmission and final drives combined (check manual for exact capacity).
📐 Dimensions
Exterior
Overall Length:
Approximately 130 inches (330 cm) without implement
Overall Width:
Approximately 70 inches (178 cm) at rear wheels
Wheelbase:
Approximately 86 inches (218 cm)
Weights
Operating Weight:
Approximately 4,500 - 5,000 lbs (2041 - 2268 kg)
Front Tire Size:
6.00-16 or 7.50-16 (typical)
Rear Tire Size:
15.1x34 or 16.9x34 (typical)
Wheel Bolt Pattern:
8-bolt, 8-inch bolt circle (typical for rear wheels)
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Rollover Protective Structure) was an optional feature, not standard on all Series IV models. Consult specific tractor build for presence.
Active Features
Braking System:
Internal expanding shoe brakes operated by two independent pedals, with a master lock mechanism.
Passive Features
Operator Station:
Open operator station with platform, seat belt (if equipped).
💡 Technology Features
Infotainment
System:
Not applicable (pre-infotainment era agricultural machinery).
Driver Assistance
Features:
Basic operator controls, mechanical linkages, no electronic driver assistance.
Connectivity
Features:
Not applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually, whichever comes first. (Specific oil grade and capacity in manual).
Fuel Filter Replacement:
Every 250 hours or as needed if performance degrades.
Air Filter Cleaning:
Check daily in dusty conditions, clean/replace as needed. Service dry-type air filter element.
Hydraulic Oil Filter:
Every 500 hours or annually. Change hydraulic oil at same interval.
Fluid Specifications
Engine Oil Type:
SAE 30 or 10W-30 Diesel Engine Oil (API CD or CCMC D3 classification or better, depending on era spec).
Engine Oil Capacity:
8 quarts (7.5 liters) with filter.
Coolant Type:
Permanent type antifreeze (ethylene glycol based) mixed with water for 50/50 ratio. Capacity: 17 quarts (16 liters).
Known Issues
Common Wear Points:
Hydraulic pump wear, Power Director clutch pack wear, seal leaks (especially main seals and hydraulic components), injector pump timing drift, and PTO seal leaks.
Common Performance Problems:
Loss of hydraulic power, slipping clutch, engine smoking or rough running due to worn injectors or timing.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
United States
Founding Year:
1847 (as Gale, Burrough, and Mendenhall Company, later Allis-Chalmers)
Model Evolution
D-17 Generations:
The D-17 was produced in several series (Series I, II, III, IV) from 1957 to 1967, with continuous improvements and engine options. Series IV was the final iteration.
Series Iv Introduction:
Introduced around 1965, featuring updated styling, improved hydraulics, and refined engine options.
Production
Production Years:
1965 - 1967 (for Series IV)
Manufacturing Location:
West Allis, Wisconsin, USA
🏆 Awards & Recognition
Recognitions
Industry Standing:
The D-17 Series IV was a well-regarded and robust tractor in its class, known for its power and versatility on medium to large farms.
Ratings
Reliability:
Generally considered reliable with proper maintenance, characteristic of Allis-Chalmers' robust engineering of that period.