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Allis Chalmers Model D-21 series II Tractor WSM Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Allis-Chalmers Model: D-21 Series II Product Type: Service Repair Manual (WSM) Vehicle Type: Tractor 👋 Introduction Market Position Historical Context: The Allis-Chalmers D-21 was a powerful, high-horsepower tractor designed for heavy-duty agricultural work, competing in a market segment dominated by larger articulated tractors and robust conventional models. Competitive Analysis Key Competitors: During its production era, the D-21 Series II would have competed with models from John Deere (e.g., 4020, 4320), International Harvester (e.g., 806, 1206), and Case (e.g., 930, 1030). Key Features Tractor Features: Known for its robust construction, powerful engine, and advanced (for its time) power shift transmission, making it suitable for plowing, cultivation, and heavy draft operations. Manual Value Proposition Manual Benefit: This WSM is essential for owners and mechanics to maintain, diagnose, and repair the D-21 Series II effectively, ensuring longevity and optimal performance of a valuable vintage tractor. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance for the Allis-Chalmers D-21 Series II Tractor Engine Coverage: Detailed engine overhaul, diagnostics, and component repair Transmission Coverage: Service and repair of power shift transmission and final drives Hydraulic System Coverage: Repair and maintenance of the hydraulic pump, control valve, and cylinders Electrical System Coverage: Wiring diagrams, component testing, and troubleshooting for the electrical system Page Count Estimated Page Count: Varies by specific manual edition, typically 300-500 pages for a full WSM Manual Type Manual Type: Workshop Service Manual (WSM) / Service Repair Manual Language Language: English Format Format: Print 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, cooling system, lubrication system, fuel system, ignition/starting system (if applicable for diesel ignition), exhaust system Drivetrain Systems: Clutch, power shift transmission, PTO (Power Take-Off) system, differential, final drives, axle assemblies Hydraulic Systems: Hydraulic pump, control valve, cylinders (3-point hitch, external hydraulics), hydraulic fluid reservoir and filters, power steering system Electrical Systems: Starter, alternator/generator, battery, lighting system, instrumentation, wiring diagrams Braking Systems: Service brakes (internal expanding shoe type), parking brake, brake pedal and linkages Steering Systems: Mechanical steering, hydraulic power steering components Chassis And Body: Frame, fenders, operator's platform, drawbar, hitches Procedures Included Maintenance Procedures: Lubrication charts, fluid change intervals, filter replacement, greasing points, pre-operation checks Repair Procedures: Step-by-step disassembly, assembly, inspection, and repair of all major components Troubleshooting Guides: Systematic diagnostic procedures for common issues and fault finding Tune Up Procedures: Engine tune-up specifications and adjustments Special Tool Requirements: Identification and usage of specialized tools required for repairs Technical Depth Depth Of Coverage: In-depth, professional-level repair and overhaul procedures, suitable for mechanics and experienced owners 📊 Manual Specifications File Format Digital Format: N/A (Print Format) Print Quality Print Quality: Professional quality printing, clear text and diagrams Binding Type Binding: Likely comb-bound or perfect-bound for durability in a workshop environment Paper Type Paper Quality: Durable, possibly coated paper to resist grease and oil ⚙️ Engine Specifications Primary Engine Engine Make: Allis-Chalmers Engine Model: Allis-Chalmers 3500 Mark II Engine Type: Diesel Displacement: 301 cubic inches (4.93 Liters) Configuration: Inline 6-cylinder Performance Gross Horsepower: Approximately 103 HP (76.8 kW) at rated governed speed Drawbar Horsepower: Approximately 85 HP (63.4 kW) Torque: Not explicitly stated in common literature, but substantial for its class. Fuel System Fuel Type: Diesel Fuel Injection System: Roosa-Master rotary injection pump (typical for this era) Fuel Filter Part Number: Refer to manual for specific AC or aftermarket equivalents (e.g., Wix 33323, Baldwin BF7736 may be compatible). Cooling System Cooling System Type: Water Cooled Coolant Capacity: Refer to manual, approximately 18 quarts (17 liters). Coolant Type: Ethylene Glycol based antifreeze (e.g., 50/50 mix with distilled water) Lubrication System Oil Type: API CD or CE rated Diesel Engine Oil, SAE 15W-40 recommended for general use (check manual for specific viscosity based on temperature). Oil Capacity: Refer to manual, approximately 10 quarts (9.5 Liters) with filter change. Oil Filter Part Number: Refer to manual for specific AC or aftermarket equivalents (e.g., Wix 51042, Baldwin B2). 🔧 Transmission Standard Transmission Type: Allis-Chalmers Power Shift (4 forward and 4 reverse speeds) Optional Optional Transmission: None typically offered for the D-21 Series II; Power Shift was standard. Features Power Take Off: Live PTO (540/1000 RPM), mechanically driven Transmission Fluid Type: Refer to manual. Typically Allis-Chalmers Type 2 or equivalent UTF (Universal Tractor Fluid) or TDTO (Transmission Drive Train Oil) meeting specified viscosity and friction properties. Transmission Fluid Capacity: Refer to manual, includes transmission, hydraulic system, and final drives. Approximate total capacity: 16 gallons (60.5 Liters). 📐 Dimensions Exterior Wheelbase: Approx. 90 inches (2286 mm) Length: Approx. 145 inches (3683 mm) without front weights Width: Varies with tire size, approx. 70-80 inches (1778-2032 mm) at rear axle Height To Exhaust: Approx. 90 inches (2286 mm) Weights Operating Weight: Approx. 10,000 - 11,500 lbs (4536 - 5216 kg) depending on configuration Drawbar Pull Capacity: Significant, designed for heavy draft work...
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Type: Tractor
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Sku: 81809
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Allis Chalmers Model D-21 series II Tractor WSM Service Repair Manual
🏷️ Basic Information
Identification
Make:
Allis-Chalmers
Model:
D-21 Series II
Product Type:
Service Repair Manual (WSM)
Vehicle Type:
Tractor
👋 Introduction
Market Position
Historical Context:
The Allis-Chalmers D-21 was a powerful, high-horsepower tractor designed for heavy-duty agricultural work, competing in a market segment dominated by larger articulated tractors and robust conventional models.
Competitive Analysis
Key Competitors:
During its production era, the D-21 Series II would have competed with models from John Deere (e.g., 4020, 4320), International Harvester (e.g., 806, 1206), and Case (e.g., 930, 1030).
Key Features
Tractor Features:
Known for its robust construction, powerful engine, and advanced (for its time) power shift transmission, making it suitable for plowing, cultivation, and heavy draft operations.
Manual Value Proposition
Manual Benefit:
This WSM is essential for owners and mechanics to maintain, diagnose, and repair the D-21 Series II effectively, ensuring longevity and optimal performance of a valuable vintage tractor.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for the Allis-Chalmers D-21 Series II Tractor
Engine Coverage:
Detailed engine overhaul, diagnostics, and component repair
Transmission Coverage:
Service and repair of power shift transmission and final drives
Hydraulic System Coverage:
Repair and maintenance of the hydraulic pump, control valve, and cylinders
Electrical System Coverage:
Wiring diagrams, component testing, and troubleshooting for the electrical system
Page Count
Estimated Page Count:
Varies by specific manual edition, typically 300-500 pages for a full WSM
Manual Type
Manual Type:
Workshop Service Manual (WSM) / Service Repair Manual
Language
Language:
English
Format
Format:
Print
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cooling system, lubrication system, fuel system, ignition/starting system (if applicable for diesel ignition), exhaust system
Drivetrain Systems:
Clutch, power shift transmission, PTO (Power Take-Off) system, differential, final drives, axle assemblies
Hydraulic Systems:
Hydraulic pump, control valve, cylinders (3-point hitch, external hydraulics), hydraulic fluid reservoir and filters, power steering system
Electrical Systems:
Starter, alternator/generator, battery, lighting system, instrumentation, wiring diagrams
Braking Systems:
Service brakes (internal expanding shoe type), parking brake, brake pedal and linkages
Steering Systems:
Mechanical steering, hydraulic power steering components
Chassis And Body:
Frame, fenders, operator's platform, drawbar, hitches
Procedures Included
Maintenance Procedures:
Lubrication charts, fluid change intervals, filter replacement, greasing points, pre-operation checks
Repair Procedures:
Step-by-step disassembly, assembly, inspection, and repair of all major components
Troubleshooting Guides:
Systematic diagnostic procedures for common issues and fault finding
Tune Up Procedures:
Engine tune-up specifications and adjustments
Special Tool Requirements:
Identification and usage of specialized tools required for repairs
Technical Depth
Depth Of Coverage:
In-depth, professional-level repair and overhaul procedures, suitable for mechanics and experienced owners
📊 Manual Specifications
File Format
Digital Format:
N/A (Print Format)
Print Quality
Print Quality:
Professional quality printing, clear text and diagrams
Binding Type
Binding:
Likely comb-bound or perfect-bound for durability in a workshop environment
Paper Type
Paper Quality:
Durable, possibly coated paper to resist grease and oil
⚙️ Engine Specifications
Primary Engine
Engine Make:
Allis-Chalmers
Engine Model:
Allis-Chalmers 3500 Mark II
Engine Type:
Diesel
Displacement:
301 cubic inches (4.93 Liters)
Configuration:
Inline 6-cylinder
Performance
Gross Horsepower:
Approximately 103 HP (76.8 kW) at rated governed speed
Drawbar Horsepower:
Approximately 85 HP (63.4 kW)
Torque:
Not explicitly stated in common literature, but substantial for its class.
Fuel System
Fuel Type:
Diesel Fuel
Injection System:
Roosa-Master rotary injection pump (typical for this era)
Fuel Filter Part Number:
Refer to manual for specific AC or aftermarket equivalents (e.g., Wix 33323, Baldwin BF7736 may be compatible).
Cooling System
Cooling System Type:
Water Cooled
Coolant Capacity:
Refer to manual, approximately 18 quarts (17 liters).
Coolant Type:
Ethylene Glycol based antifreeze (e.g., 50/50 mix with distilled water)
Lubrication System
Oil Type:
API CD or CE rated Diesel Engine Oil, SAE 15W-40 recommended for general use (check manual for specific viscosity based on temperature).
Oil Capacity:
Refer to manual, approximately 10 quarts (9.5 Liters) with filter change.
Oil Filter Part Number:
Refer to manual for specific AC or aftermarket equivalents (e.g., Wix 51042, Baldwin B2).
🔧 Transmission
Standard
Transmission Type:
Allis-Chalmers Power Shift (4 forward and 4 reverse speeds)
Optional
Optional Transmission:
None typically offered for the D-21 Series II; Power Shift was standard.
Features
Power Take Off:
Live PTO (540/1000 RPM), mechanically driven
Transmission Fluid Type:
Refer to manual. Typically Allis-Chalmers Type 2 or equivalent UTF (Universal Tractor Fluid) or TDTO (Transmission Drive Train Oil) meeting specified viscosity and friction properties.
Transmission Fluid Capacity:
Refer to manual, includes transmission, hydraulic system, and final drives. Approximate total capacity: 16 gallons (60.5 Liters).
📐 Dimensions
Exterior
Wheelbase:
Approx. 90 inches (2286 mm)
Length:
Approx. 145 inches (3683 mm) without front weights
Width:
Varies with tire size, approx. 70-80 inches (1778-2032 mm) at rear axle
Height To Exhaust:
Approx. 90 inches (2286 mm)
Weights
Operating Weight:
Approx. 10,000 - 11,500 lbs (4536 - 5216 kg) depending on configuration
Drawbar Pull Capacity:
Significant, designed for heavy draft work
Cargo
Three Point Hitch Category:
Category III
Hydraulic Lift Capacity:
Refer to manual, typically in the range of 3500-4500 lbs at the link ends.
🛡️ Safety Features
Ratings
Safety Features Era:
As per 1960s/early 1970s standards; basic safety features, emphasis on operator skill and awareness.
Active Features
Braking System Type:
Internal expanding shoe type, foot pedal operated, with provision for trailer brake actuation.
Parking Brake Type:
Hand-lever operated, mechanically locking brakes.
Passive Features
Operator Platform:
Open operator station with fenders and guards. ROPS (Roll Over Protection Structure) and seat belts were not standard equipment for this model's original production but can be retrofitted.
Lighting:
Basic front and rear lights for road use (if equipped).
💡 Technology Features
Infotainment
Infotainment System:
N/A - This is a tractor from the 1960s/1970s; no infotainment or entertainment systems were present.
Driver Assistance
Driver Assistance Features:
N/A - Basic operator controls; no electronic driver assistance systems.
Connectivity
Connectivity Options:
N/A - No electronic connectivity features.
Operational Technology
Power Shift Transmission:
A significant technological advancement for its time, allowing shifting between gears without using the clutch pedal, thus increasing productivity.
Hydraulic System:
Advanced closed-center hydraulic system (typical for Series II) providing responsive and precise control for implements.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Refer to manual; typically 250 hours or annually for older diesel engines.
Transmission Hydraulic Fluid Change Interval:
Refer to manual; typically 500-1000 hours, or annually.
Air Filter Service:
Service as needed based on operating conditions; check daily. Typically dry element type.
Fluid Specifications
Transmission Hydraulic Fluid Spec:
Allis-Chalmers Type 2 or equivalent. Consult manual for exact viscosity and API rating.
Engine Coolant Spec:
50% Ethylene Glycol and 50% distilled water with appropriate corrosion inhibitors for heavy-duty diesel engines.
Known Issues
Common Wear Points:
Power shift clutch packs, hydraulic pump wear, PTO clutch engagement, final drive seals, and steering components.
Electrical System Reliability:
Older wiring harnesses can degrade, leading to intermittent issues. Alternator/generator charging system can require periodic checks.
Maintenance Recommendations
Importance Of Lubrication:
Regularly greasing all specified points is critical to prevent wear on kingpins, tie rods, PTO shaft, and hitch components.
Fuel System Care:
Proper fuel filtration and bleeding of air from the system are essential for diesel engine operation.
📚 Vehicle History
Brand Heritage
Brand History:
Allis-Chalmers was a prominent American manufacturer of agricultural and construction machinery, known for its innovative designs, particularly its distinctive 'Persian Orange' paint scheme.
Model Evolution
D Series Lineage:
The D-21 was the flagship model in Allis-Chalmers' D-Series tractor line, succeeding models like the D-19, offering increased power and advanced features for large-scale farming.
Production
Production Years:
The D-21 was produced from approximately 1963 to 1969. The Series II designation indicates later production runs with updates.
Manufacturing Location:
Likely manufactured at Allis-Chalmers' tractor plant in West Allis, Wisconsin, USA.
🏆 Awards & Recognition
Recognitions
Tractor Awards:
Specific awards for the D-21 Series II are not widely documented. Its success was measured by its performance and market acceptance as a powerful row-crop and general-purpose tractor.
Ratings
Industry Recognition:
Allis-Chalmers tractors of this era were generally well-regarded for their power, durability, and innovative features, contributing to the brand's strong reputation in the agricultural sector.
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