Aprilia Atlantic 125 200 Motorcycle 2004 Service Repair Workshop Manual Download PDF
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๐ท๏ธ Basic Information Identification Make: Aprilia Model: Atlantic 125 / 200 Year: 2004 Codes Model Code 125: AP928 Model Code 200: AP929 ๐ Introduction Market Position Segment: Premium mid-size scooter, targeting urban commuters and touring enthusiasts seeking comfort and performance. Competitive Analysis Competitors: Competed with models like the Suzuki Burgman 125/200, Honda Pantheon 125, and Yamaha XMAX 125 (depending on market availability). Key Features Design: Sporty styling with integrated bodywork, comfortable seating for rider and passenger, and ample under-seat storage. Handling: Agile handling characteristics derived from Aprilia's racing heritage, providing a stable and engaging ride. ๐ Manual Details Coverage Areas Regions Covered: Global (primarily European market focus) Page Count Estimated Page Count: 300+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Mechanical: Detailed inspection, repair, and overhaul procedures for the entire engine assembly, including cylinder head, pistons, crankshaft, connecting rods, and valve train. Fuel System: Carburetor (or fuel injection for specific variants) service, adjustment, troubleshooting, and component replacement; fuel pump and filter maintenance. Ignition System: Spark plug inspection and replacement, ignition coil testing, CDI unit diagnostics, and wiring diagrams for the ignition circuit. Cooling System: Radiator, coolant, thermostat, water pump inspection and service; troubleshooting cooling system issues. Transmission Drivetrain: Automatic CVT (Continuously Variable Transmission) disassembly, inspection, repair, and adjustment; clutch operation and maintenance; final drive unit service. Braking System: Front and rear brake caliper service, brake pad replacement, hydraulic system bleeding, brake disc inspection, and related component maintenance. Suspension System: Front telescopic fork disassembly, inspection, and fluid replacement; rear shock absorber inspection and adjustment; linkage maintenance. Electrical System: Complete electrical system schematics, battery testing and maintenance, starter motor service, charging system diagnosis (alternator/stator), lighting circuits, and switchgear troubleshooting. Bodywork Chassis: Frame inspection, fairing and body panel removal/installation, seat and storage compartment servicing, and general chassis component checks. Procedures Included Routine Maintenance: Step-by-step guidance for oil changes, filter replacements (oil, air, fuel), spark plug servicing, chain/belt adjustment (if applicable), and general lubrication. Troubleshooting: Comprehensive diagnostic charts and flowcharts to identify and resolve common mechanical and electrical issues. Engine Rebuild: Detailed instructions for complete engine disassembly, cleaning, inspection of wear tolerances, part replacement, and reassembly. Transmission Overhaul: Guidance on the repair and refurbishment of the CVT system, including variator and clutch roller inspection and replacement. Suspension Rebuild: Instructions for fork seal replacement, fork spring installation, and rear shock absorber servicing. Electrical Diagnostics: Procedures for testing electrical components, diagnosing wiring faults, and interpreting diagnostic codes (if applicable). Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including advanced diagnostic procedures and specifications. ๐ Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Quality: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Type 125: 4-stroke, liquid-cooled, SOHC, 4-valve Engine Type 200: 4-stroke, liquid-cooled, SOHC, 4-valve Displacement 125: 124.9 cc Displacement 200: 182.6 cc Bore X Stroke 125: 57 mm x 48.6 mm Bore X Stroke 200: 69 mm x 48.6 mm Compression Ratio 125: 12.0:1 (approx.) Compression Ratio 200: 10.5:1 (approx.) Performance Max Power 125: 11 kW (15 hp) @ 9000 rpm (approx.) Max Power 200: 14.3 kW (19.4 hp) @ 8750 rpm (approx.) Max Torque 125: 11.5 Nm @ 7500 rpm (approx.) Max Torque 200: 17.5 Nm @ 7000 rpm (approx.) Fuel System Carburetor Type: Mikuni VM26 (for 125), Mikuni VM28 (for 200) or Keihin equivalent (specifics vary by market and emissions regulations) Fuel Grade: Unleaded gasoline, minimum 95 RON ๐ง Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Optional Optional Transmission: N/A Features Drive Type: Belt drive to rear wheel ๐ Dimensions Exterior Length: Approx. 2150 mm Width: Approx. 780 mm Height: Approx. 1410 mm (seat height) Wheelbase: Approx. 1510 mm Weights Dry Weight 125: Approx. 160 kg Dry Weight 200: Approx. 162 kg Fuel Tank Capacity: Approx. 14 Liters (including reserve) ๐ก๏ธ Safety Features Ratings Safety Certification: CE conformity (typical for European market) Active Features Braking System Type: Front: Hydraulic disc brake (dual piston caliper). Rear: Hydraulic disc brake (single piston caliper). Front Brake Diameter: 260 mm (approx.) Rear Brake Diameter: 220 mm (approx.) Passive Features Lighting: Halogen headlight, LED taillight and indicators (depending on specification). ๐ก Technology Features Infotainment Display Features: Analog speedometer, digital tachometer, fuel gauge, clock, odometer, and warning lights. Driver Assistance ABS: ABS was an optional feature on some models, not standard on all 2004 variants. Connectivity Connectivity Features: N/A (basic electrical systems) ๐ง Maintenance Service Intervals Engine Oil Change Interval: Every 5,000 km or 6 months, whichever comes first. Air Filter Check Interval: Every 5,000 km, clean or replace as needed. Spark Plug Replacement Interval: Every 10,000 km (recommend specific plug type from...
Premium mid-size scooter, targeting urban commuters and touring enthusiasts seeking comfort and performance.
Competitive Analysis
Competitors:
Competed with models like the Suzuki Burgman 125/200, Honda Pantheon 125, and Yamaha XMAX 125 (depending on market availability).
Key Features
Design:
Sporty styling with integrated bodywork, comfortable seating for rider and passenger, and ample under-seat storage.
Handling:
Agile handling characteristics derived from Aprilia's racing heritage, providing a stable and engaging ride.
๐ Manual Details
Coverage Areas
Regions Covered:
Global (primarily European market focus)
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
๐ Manual Coverage
Systems Covered
Engine Mechanical:
Detailed inspection, repair, and overhaul procedures for the entire engine assembly, including cylinder head, pistons, crankshaft, connecting rods, and valve train.
Fuel System:
Carburetor (or fuel injection for specific variants) service, adjustment, troubleshooting, and component replacement; fuel pump and filter maintenance.
Ignition System:
Spark plug inspection and replacement, ignition coil testing, CDI unit diagnostics, and wiring diagrams for the ignition circuit.
Cooling System:
Radiator, coolant, thermostat, water pump inspection and service; troubleshooting cooling system issues.
Transmission Drivetrain:
Automatic CVT (Continuously Variable Transmission) disassembly, inspection, repair, and adjustment; clutch operation and maintenance; final drive unit service.
Braking System:
Front and rear brake caliper service, brake pad replacement, hydraulic system bleeding, brake disc inspection, and related component maintenance.
Suspension System:
Front telescopic fork disassembly, inspection, and fluid replacement; rear shock absorber inspection and adjustment; linkage maintenance.
Electrical System:
Complete electrical system schematics, battery testing and maintenance, starter motor service, charging system diagnosis (alternator/stator), lighting circuits, and switchgear troubleshooting.
Bodywork Chassis:
Frame inspection, fairing and body panel removal/installation, seat and storage compartment servicing, and general chassis component checks.
Procedures Included
Routine Maintenance:
Step-by-step guidance for oil changes, filter replacements (oil, air, fuel), spark plug servicing, chain/belt adjustment (if applicable), and general lubrication.
Troubleshooting:
Comprehensive diagnostic charts and flowcharts to identify and resolve common mechanical and electrical issues.
Engine Rebuild:
Detailed instructions for complete engine disassembly, cleaning, inspection of wear tolerances, part replacement, and reassembly.
Transmission Overhaul:
Guidance on the repair and refurbishment of the CVT system, including variator and clutch roller inspection and replacement.
Suspension Rebuild:
Instructions for fork seal replacement, fork spring installation, and rear shock absorber servicing.
Electrical Diagnostics:
Procedures for testing electrical components, diagnosing wiring faults, and interpreting diagnostic codes (if applicable).
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including advanced diagnostic procedures and specifications.
๐ Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Type 125:
4-stroke, liquid-cooled, SOHC, 4-valve
Engine Type 200:
4-stroke, liquid-cooled, SOHC, 4-valve
Displacement 125:
124.9 cc
Displacement 200:
182.6 cc
Bore X Stroke 125:
57 mm x 48.6 mm
Bore X Stroke 200:
69 mm x 48.6 mm
Compression Ratio 125:
12.0:1 (approx.)
Compression Ratio 200:
10.5:1 (approx.)
Performance
Max Power 125:
11 kW (15 hp) @ 9000 rpm (approx.)
Max Power 200:
14.3 kW (19.4 hp) @ 8750 rpm (approx.)
Max Torque 125:
11.5 Nm @ 7500 rpm (approx.)
Max Torque 200:
17.5 Nm @ 7000 rpm (approx.)
Fuel System
Carburetor Type:
Mikuni VM26 (for 125), Mikuni VM28 (for 200) or Keihin equivalent (specifics vary by market and emissions regulations)
Ethylene glycol-based coolant, 50% mixture with distilled water.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
CVT belt, brake pads, front fork seals, and starter motor brushes can be wear items.
Potential Electrical Faults:
Voltage regulator issues or stator coil failures can occur over time, affecting charging system performance.
Cooling System Maintenance:
Regular coolant flushes are recommended to prevent corrosion and maintain optimal cooling efficiency.
๐ Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Segment Introduction:
The Atlantic range was Aprilia's foray into the larger capacity scooter market, aiming to combine sporty performance with the practicality of a scooter.
Production
Manufacturing Plant:
Aprilia facilities (typically Italy)
๐ Awards & Recognition
Recognitions
Awards Recognition:
Aprilia is renowned for its sporting heritage and engineering quality, which often translates to well-regarded handling and performance characteristics in its models, though specific awards for the 2004 Atlantic 125/200 are not widely publicized.