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Aprilia Atlantic Sprint 125 200 250 500 1997-2007 Factory Service Repair Manual Pdf

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๐Ÿท๏ธ Basic Information Identification Make: Aprilia Model: Atlantic Sprint Model Variants Covered: 125, 200, 250, 500 Production Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Codes Internal Product Code: APR-ATL-SPR-1997-2007-FSM ๐Ÿ‘‹ Introduction Market Position Scooter Segment: Premium GT (Gran Turismo) scooter segment, offering comfort and performance for urban and touring use. Competitive Analysis Key Competitors: Piaggio X9, Suzuki Burgman series, Yamaha XMAX series, Honda Forza series within their respective displacement classes. Key Features Design Philosophy: Emphasis on comfortable ergonomics, substantial storage capacity, and agile handling, characteristic of Aprilia's performance heritage. Model Variants Differentiation: Offers a range of engine sizes to cater to different licensing regulations and rider preferences, from nimble 125cc to potent 500cc. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: Factory Service Repair Manual Intended User: Professional Technicians and Enthusiast Owners Page Count Estimated Page Count: 800+ Manual Type Manual Format Type: Comprehensive Service and Repair Manual Language Manual Language: English Format Digital Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, overhaul, and reassembly of all engine variants (125, 200, 250, 500cc). Fuel System: Fuel injection system (EFI) diagnosis, component testing, fuel pump, injectors, sensors, and throttle body. Ignition System: Ignition coil testing, ECU diagnosis, spark plug specifications, timing adjustments. Transmission Drivetrain: Automatic transmission (CVT) operation, belt inspection and replacement, clutch system, final drive maintenance. Braking System: Hydraulic brake system diagnosis, caliper overhaul, pad replacement, fluid bleeding procedures, ABS (if equipped) system. Suspension Steering: Front fork servicing, rear shock absorber maintenance, steering bearing inspection and adjustment, wheel alignment. Electrical System: Wiring diagrams, component testing, lighting system, starter system, battery charging system, instrument cluster. Cooling System: Radiator, water pump, thermostat, coolant specifications, bleeding procedures. Exhaust System: Exhaust component inspection, gasket replacement, catalytic converter information. Body Chassis: Fairing removal and installation, seat adjustment, body panel repairs, frame integrity checks. Procedures Included Routine Maintenance: Oil change intervals, filter replacement (oil, air, fuel), spark plug checks, chain/belt tensioning, fluid level checks. Troubleshooting: Diagnostic flowcharts for common starting, running, and electrical issues, error code interpretation. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major systems. Engine Rebuild: Detailed instructions for engine disassembly, internal component inspection (pistons, rings, valves, crankshaft), and reassembly with torque specifications. Electrical Diagnostics: Testing procedures for sensors, actuators, ECUs, and wiring harnesses using multimeter and diagnostic tools. Suspension Overhaul: Front fork seal replacement, damping adjustments, rear shock absorber servicing. Brake System Service: Bleeding procedures, caliper piston retraction, brake pad bedding. Technical Depth Depth Of Information: Factory-level, covering everything from basic maintenance to complete engine and component rebuilds. Diagnostic Capabilities: Includes procedures for interpreting diagnostic trouble codes (DTCs) and troubleshooting system faults. Special Tools: Lists required specialized tools for specific repair procedures. ๐Ÿ“Š Manual Specifications File Format Digital File Type: PDF Print Quality Digital Resolution: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Digital Searchability: Fully searchable text allows for quick access to specific topics and procedures. Paper Type Digital Accessibility: Accessible on any device with a PDF reader (PC, tablet, smartphone). โš™๏ธ Engine Specifications Primary Engine 125 Engine Type: Single-cylinder, 4-stroke, liquid-cooled, SOHC Displacement: 124.7 cc Bore X Stroke: 57 mm x 48.6 mm Compression Ratio: 11.5:1 (approx.) Power Output: 10.7 kW (14.3 hp) @ 9,250 rpm (approx.) Torque: 11.2 Nm (8.3 lb-ft) @ 8,000 rpm (approx.) Primary Engine 200 Engine Type: Single-cylinder, 4-stroke, liquid-cooled, SOHC Displacement: 198 cc Bore X Stroke: 72 mm x 47.4 mm Power Output: 14.4 kW (19.3 hp) @ 8,250 rpm (approx.) Primary Engine 250 Engine Type: Single-cylinder, 4-stroke, liquid-cooled, SOHC Displacement: 244.3 cc Bore X Stroke: 75 mm x 55 mm Power Output: 16.3 kW (21.8 hp) @ 7,500 rpm (approx.) Primary Engine 500 Engine Type: Single-cylinder, 4-stroke, liquid-cooled, OHC (Piaggio Master engine) Displacement: 492.8 cc Bore X Stroke: 92 mm x 75 mm Compression Ratio: 10.5:1 (approx.) Power Output: 25.0 kW (33.5 hp) @ 7,000 rpm (approx.) Torque: 45.0 Nm (33.2 lb-ft) @ 5,000 rpm (approx.) Performance Top Speed: Varies by displacement, up to 140 km/h (87 mph) for 500cc model. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) across all models. Fuel Type: Unleaded gasoline (minimum 95 RON recommended). Fuel Tank Capacity: 15.0 Liters (approx.) ๐Ÿ”ง Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with clutch. Optional Gear Selection: No manual gear selection; fully automatic operation. Features Belt Drive Type: V-belt drive to the rear wheel. Transmission Fluid: Specific automatic transmission fluid (ATF) as per manual specifications. ๐Ÿ“ Dimensions Exterior Length: Approx. 2150 mm (Varies slightly by model year/variant) Width: Approx. 780 mm Height: Approx. 1470 mm Wheelbase: Approx. 1520 mm Weights Dry Weight: Approx. 170-190 kg (Varies significantly by displacement) Gross Vehicle Weight Rating: Not explicitly stated, but typical for this class of scooter. Cargo Underseat Storage: Ample under-seat storage, typically accommodating one...
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Aprilia Atlantic Sprint 125 200 250 500 1997-2007 Factory Service Repair Manual Pdf
๐Ÿท๏ธ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic Sprint
Model Variants Covered:
125, 200, 250, 500
Production Years Covered:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Codes
Internal Product Code:
APR-ATL-SPR-1997-2007-FSM
๐Ÿ‘‹ Introduction
Market Position
Scooter Segment:
Premium GT (Gran Turismo) scooter segment, offering comfort and performance for urban and touring use.
Competitive Analysis
Key Competitors:
Piaggio X9, Suzuki Burgman series, Yamaha XMAX series, Honda Forza series within their respective displacement classes.
Key Features
Design Philosophy:
Emphasis on comfortable ergonomics, substantial storage capacity, and agile handling, characteristic of Aprilia's performance heritage.
Model Variants Differentiation:
Offers a range of engine sizes to cater to different licensing regulations and rider preferences, from nimble 125cc to potent 500cc.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Factory Service Repair Manual
Intended User:
Professional Technicians and Enthusiast Owners
Page Count
Estimated Page Count:
800+
Manual Type
Manual Format Type:
Comprehensive Service and Repair Manual
Language
Manual Language:
English
Format
Digital Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, overhaul, and reassembly of all engine variants (125, 200, 250, 500cc).
Fuel System:
Fuel injection system (EFI) diagnosis, component testing, fuel pump, injectors, sensors, and throttle body.
Ignition System:
Ignition coil testing, ECU diagnosis, spark plug specifications, timing adjustments.
Transmission Drivetrain:
Automatic transmission (CVT) operation, belt inspection and replacement, clutch system, final drive maintenance.
Braking System:
Hydraulic brake system diagnosis, caliper overhaul, pad replacement, fluid bleeding procedures, ABS (if equipped) system.
Suspension Steering:
Front fork servicing, rear shock absorber maintenance, steering bearing inspection and adjustment, wheel alignment.
Electrical System:
Wiring diagrams, component testing, lighting system, starter system, battery charging system, instrument cluster.
Cooling System:
Radiator, water pump, thermostat, coolant specifications, bleeding procedures.
Exhaust System:
Exhaust component inspection, gasket replacement, catalytic converter information.
Body Chassis:
Fairing removal and installation, seat adjustment, body panel repairs, frame integrity checks.
Procedures Included
Routine Maintenance:
Oil change intervals, filter replacement (oil, air, fuel), spark plug checks, chain/belt tensioning, fluid level checks.
Troubleshooting:
Diagnostic flowcharts for common starting, running, and electrical issues, error code interpretation.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment for all major systems.
Engine Rebuild:
Detailed instructions for engine disassembly, internal component inspection (pistons, rings, valves, crankshaft), and reassembly with torque specifications.
Electrical Diagnostics:
Testing procedures for sensors, actuators, ECUs, and wiring harnesses using multimeter and diagnostic tools.
Suspension Overhaul:
Front fork seal replacement, damping adjustments, rear shock absorber servicing.
Brake System Service:
Bleeding procedures, caliper piston retraction, brake pad bedding.
Technical Depth
Depth Of Information:
Factory-level, covering everything from basic maintenance to complete engine and component rebuilds.
Diagnostic Capabilities:
Includes procedures for interpreting diagnostic trouble codes (DTCs) and troubleshooting system faults.
Special Tools:
Lists required specialized tools for specific repair procedures.
๐Ÿ“Š Manual Specifications
File Format
Digital File Type:
PDF
Print Quality
Digital Resolution:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Digital Searchability:
Fully searchable text allows for quick access to specific topics and procedures.
Paper Type
Digital Accessibility:
Accessible on any device with a PDF reader (PC, tablet, smartphone).
โš™๏ธ Engine Specifications
Primary Engine 125
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled, SOHC
Displacement:
124.7 cc
Bore X Stroke:
57 mm x 48.6 mm
Compression Ratio:
11.5:1 (approx.)
Power Output:
10.7 kW (14.3 hp) @ 9,250 rpm (approx.)
Torque:
11.2 Nm (8.3 lb-ft) @ 8,000 rpm (approx.)
Primary Engine 200
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled, SOHC
Displacement:
198 cc
Bore X Stroke:
72 mm x 47.4 mm
Power Output:
14.4 kW (19.3 hp) @ 8,250 rpm (approx.)
Primary Engine 250
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled, SOHC
Displacement:
244.3 cc
Bore X Stroke:
75 mm x 55 mm
Power Output:
16.3 kW (21.8 hp) @ 7,500 rpm (approx.)
Primary Engine 500
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled, OHC (Piaggio Master engine)
Displacement:
492.8 cc
Bore X Stroke:
92 mm x 75 mm
Compression Ratio:
10.5:1 (approx.)
Power Output:
25.0 kW (33.5 hp) @ 7,000 rpm (approx.)
Torque:
45.0 Nm (33.2 lb-ft) @ 5,000 rpm (approx.)
Performance
Top Speed:
Varies by displacement, up to 140 km/h (87 mph) for 500cc model.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) across all models.
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended).
Fuel Tank Capacity:
15.0 Liters (approx.)
๐Ÿ”ง Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with clutch.
Optional
Gear Selection:
No manual gear selection; fully automatic operation.
Features
Belt Drive Type:
V-belt drive to the rear wheel.
Transmission Fluid:
Specific automatic transmission fluid (ATF) as per manual specifications.
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 2150 mm (Varies slightly by model year/variant)
Width:
Approx. 780 mm
Height:
Approx. 1470 mm
Wheelbase:
Approx. 1520 mm
Weights
Dry Weight:
Approx. 170-190 kg (Varies significantly by displacement)
Gross Vehicle Weight Rating:
Not explicitly stated, but typical for this class of scooter.
Cargo
Underseat Storage:
Ample under-seat storage, typically accommodating one full-face helmet and additional items.
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Results:
Not typically subjected to automotive-style crash testing; focus on rider safety features.
Active Features
Braking System:
Disc brakes front and rear (dual front discs on 500cc model). Optional ABS available on some later models.
Lighting:
Halogen headlights, LED taillights/indicators (depending on year/variant).
Passive Features
Frame Construction:
Steel frame for rigidity and durability.
Mirrors:
Large, adjustable mirrors for excellent rear visibility.
๐Ÿ’ก Technology Features
Infotainment
Instrument Cluster:
Digital/analog combination instrument cluster displaying speed, RPM, fuel level, coolant temperature, and warning lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some models, enhancing braking stability.
Connectivity
Lighting Technology:
Multi-reflector headlights for improved visibility, rear LED lighting on later models.
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km or 6 months (whichever comes first).
Oil Filter Replacement:
At every engine oil change.
Air Filter Cleaning/Replacement:
Every 6,000 km or as needed based on operating conditions.
Spark Plug Inspection/Replacement:
Every 12,000 km.
Cvt Belt Inspection:
Every 12,000 km, replace as needed based on wear.
Brake Fluid Change:
Every 24 months.
Fluid Specifications
Engine Oil Type 125 200 250:
SAE 10W-40, API SG/SH/SJ or higher, JASO MA recommended.
Engine Oil Type 500:
SAE 5W-40 or 10W-40, API SG/SH/SJ or higher, JASO MA recommended.
Engine Oil Capacity:
Approx. 1.3 - 1.7 Liters (Varies by engine variant, refer to manual for exact capacity).
Coolant Type:
Ethylene glycol-based antifreeze mixture with distilled water (50/50 mix).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CVT belt, brake pads, suspension bushings, potential for stator/rectifier issues in some electrical systems.
Performance Considerations:
Some owners report a slightly stiff suspension on earlier models; oil consumption can increase with mileage on larger engines.
Electrical Quirks:
While generally reliable, specific electrical components like the voltage regulator or stator can be prone to failure in older units if not properly maintained or replaced.
๐Ÿ“š Vehicle History
Brand Heritage
Aprilia Motorcycles:
Aprilia is an Italian motorcycle manufacturer with a strong racing pedigree, known for performance and innovative design in both motorcycles and scooters.
Model Evolution
Atlantic Series:
The Atlantic line represented Aprilia's entry into the maxi-scooter market, offering a blend of sportiness and touring comfort. The 'Sprint' designation often indicates a more performance-oriented or sportier variant.
Production
Manufacturing Location:
Italy
Key Engine Supplier 500Cc:
The 500cc models utilized the renowned Piaggio Master engine, a robust and proven powerplant.
๐Ÿ† Awards & Recognition
Recognitions
Industry Reputation:
The Atlantic Sprint was well-regarded for its comfortable ride, capable engines, and practical features, positioning it as a strong contender in the GT scooter market.
Ratings
Comparative Reviews:
Often praised for its stability at speed and comfortable seating position, suitable for longer journeys.
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