Aprilia Atlantic Sprint 125 200 2004 All Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Aprilia Model: Atlantic Sprint Year: 2004 Engine Variants Covered: 125cc, 200cc Codes Chassis Codes: AP8113601 (125cc), AP8113501 (200cc) ๐ Introduction Market Position Category: Maxi-scooter Target Audience: Commuters, touring riders, DIY enthusiasts, professional workshops. Competitive Analysis Competitors 2004: Honda Pantheon, Yamaha Majesty, Suzuki Burgman (400), Piaggio X9. Key Features Design Philosophy: Sporty styling with maxi-scooter comfort and practicality. Usp: Agile handling for its class, comfortable ride, good storage capacity, powerful engine options for its displacement. Manual Value Proposition Benefit To Owner: Empowers owners to perform maintenance and repairs confidently, reducing labor costs and ensuring proper upkeep for longevity and performance. ๐ Manual Details Coverage Areas Primary Coverage: Service and Repair Page Count Estimated Pages: 300-400 Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Downloadable PDF ๐ Manual Coverage Systems Covered Engine: Complete engine overhauls, component inspection, timing, valve clearance, lubrication system, cooling system (liquid-cooled), fuel injection system (EFI), ignition system. Transmission: CVT (Continuously Variable Transmission) maintenance, belt replacement, clutch operation, gearbox inspection, lubrication. Brakes: Hydraulic brake system (front and rear), brake fluid replacement, caliper service, pad replacement, disc inspection, ABS (if equipped - clarify if applicable). Electrical: Wiring diagrams, lighting system, starting system, charging system (alternator/stator, regulator/rectifier), battery maintenance, fuses, relays, instrument cluster, starter motor, ignition coil. Chassis And Suspension: Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement, swingarm maintenance, steering head bearing service, wheel bearing replacement. Bodywork And Trim: Fairing removal and installation, seat servicing, storage compartment access, cosmetic component repair, panel alignment. Procedures Included Maintenance: Routine scheduled maintenance, oil and filter changes, spark plug replacement, air filter cleaning/replacement, coolant flush and replacement, brake fluid bleeding, chain/belt tensioning (if applicable). Repair: Step-by-step diagnostic and repair procedures for all major systems, component replacement instructions, torque specifications for all fasteners. Troubleshooting: Diagnostic charts and symptom-based troubleshooting guides for common mechanical and electrical issues, error code interpretation (if applicable). Technical Depth Depth: Comprehensive; covers basic maintenance to full engine and transmission rebuilds, electrical system diagnostics, and detailed component overhauls. ๐ Manual Specifications File Format Format: PDF Searchability: Fully searchable text content for quick information retrieval. Print Quality Resolution: High-resolution images and diagrams suitable for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine 125 Engine Type 125: Single-cylinder, 4-stroke, liquid-cooled, OHC Displacement 125: 124.9 cc Bore X Stroke 125: 52 mm x 58.6 mm Compression Ratio 125: 11.5:1 Power Output 125: Approx. 15 PS (11 kW) @ 9,000 rpm Torque 125: Approx. 12 Nm @ 7,500 rpm Primary Engine 200 Engine Type 200: Single-cylinder, 4-stroke, liquid-cooled, OHC Displacement 200: 199.5 cc Bore X Stroke 200: 69 mm x 53.7 mm Compression Ratio 200: 11.0:1 Power Output 200: Approx. 19 PS (14 kW) @ 8,250 rpm Torque 200: Approx. 17 Nm @ 6,500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body, injectors, fuel pump, and ECU. Fuel Type: Unleaded gasoline (min. 91 RON recommended) Lubrication Oil Type: SAE 10W-40 API SG or higher (specific Aprilia recommendation in manual). Cooling System Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives (e.g., Motul Motocool Expert). ๐ง Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Features Clutch Type: Centrifugal automatic clutch Drive Type: Belt drive Fluid Specifications Cvt Fluid: Specific CVT oil, refer to manual for exact specification (often a proprietary blend or specific scooter gear oil). ๐ Dimensions Exterior Length: Approx. 2,145 mm Width: Approx. 780 mm Height: Approx. 1,420 mm (seat height) Weights Dry Weight 125: Approx. 170 kg Dry Weight 200: Approx. 175 kg Fuel Tank Capacity: 12 Liters (including 1.5L reserve) Max Load Capacity: Approx. 180 kg (rider + cargo) ๐ก๏ธ Safety Features Ratings Crash Test Ratings: Not typically subjected to automotive-style crash testing; focus is on structural integrity and rider safety features. Active Features Brakes: Integral hydraulic disc brakes front and rear for strong, progressive stopping power. Lighting: Dual headlamps, LED tail light, turn signals for enhanced visibility. Passive Features Frame Construction: Steel frame designed for stability and rigidity. Ergonomics: Comfortable riding position, hand protection (bar ends/covers). ๐ก Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital odometer, fuel gauge, coolant temperature gauge, clock, warning lights. Driver Assistance ABS: ABS was an optional feature on some Atlantic Sprint models, primarily later in its production run or on specific market versions. Consult specific vehicle for presence. Connectivity Charging Port: Typically a 12V power outlet or accessory socket under the seat for charging devices. ๐ง Maintenance Service Intervals Oil Change Interval: Every 6,000 km or 12 months, whichever comes first (refer to manual for exact spec). Air Filter Service: Check every 6,000 km, clean or replace as needed. Spark Plug Replacement: Every 12,000 km (recommended). Belt Check Replacement: Inspect CVT belt for wear every...
Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement, swingarm maintenance, steering head bearing service, wheel bearing replacement.
Specific CVT oil, refer to manual for exact specification (often a proprietary blend or specific scooter gear oil).
๐ Dimensions
Exterior
Length:
Approx. 2,145 mm
Width:
Approx. 780 mm
Height:
Approx. 1,420 mm (seat height)
Weights
Dry Weight 125:
Approx. 170 kg
Dry Weight 200:
Approx. 175 kg
Fuel Tank Capacity:
12 Liters (including 1.5L reserve)
Max Load Capacity:
Approx. 180 kg (rider + cargo)
๐ก๏ธ Safety Features
Ratings
Crash Test Ratings:
Not typically subjected to automotive-style crash testing; focus is on structural integrity and rider safety features.
Active Features
Brakes:
Integral hydraulic disc brakes front and rear for strong, progressive stopping power.
Lighting:
Dual headlamps, LED tail light, turn signals for enhanced visibility.
Passive Features
Frame Construction:
Steel frame designed for stability and rigidity.
Ergonomics:
Comfortable riding position, hand protection (bar ends/covers).
๐ก Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, fuel gauge, coolant temperature gauge, clock, warning lights.
Driver Assistance
ABS:
ABS was an optional feature on some Atlantic Sprint models, primarily later in its production run or on specific market versions. Consult specific vehicle for presence.
Connectivity
Charging Port:
Typically a 12V power outlet or accessory socket under the seat for charging devices.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or 12 months, whichever comes first (refer to manual for exact spec).
Air Filter Service:
Check every 6,000 km, clean or replace as needed.
Spark Plug Replacement:
Every 12,000 km (recommended).
Belt Check Replacement:
Inspect CVT belt for wear every 12,000 km, replace as per manual recommendations (typically 18,000-24,000 km).
CVT belt wear, front fork seal leaks, battery degradation, fuel pump issues (rare).
Electrical Quirks:
Occasionally reported issues with voltage regulator or stator on older models, intermittent instrument cluster faults.
Cooling System:
Ensure proper coolant level and check for leaks from hoses or radiator.
๐ Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its sporty motorcycles and scooters, with a strong racing heritage.
Model Evolution
Atlantic Series:
The Atlantic series was Aprilia's line of maxi-scooters, focusing on comfort, performance, and styling. The Sprint variant offered a sportier execution.
Production
Manufacturing Location:
Italy (typically Aprilia's main production facilities).
Market Introduction:
The Aprilia Atlantic platform was introduced in the early 2000s, with the Sprint variants evolving the design and specifications.
๐ Awards & Recognition
Recognitions
Scooter Of The Year:
While specific awards for the 2004 Atlantic Sprint are not widely publicized, the Aprilia Atlantic line generally received positive reviews for its blend of performance and practicality in its segment.