Aprilia Atlantic Sprint 250 500 1997-2007 All Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Aprilia Model: Atlantic Sprint Model Variant: 250, 500 Codes Engine Code 250: LEADER M262M Engine Code 500: Master M320M Generation Production Years: 1997-2007 ๐ Introduction Market Position Segment: Maxi-scooter segment, targeting urban commuters and touring riders. Competitors: Piaggio X9, Suzuki Burgman, Yamaha Majesty, Honda Silver Wing. Key Features Design Philosophy: Emphasis on comfort, performance, and practicality for long-distance riding and daily use. Practicality: Generous under-seat storage, comfortable seating for rider and passenger, aerodynamic fairing for weather protection. Performance Variants: Offered in both a more accessible 250cc version and a more powerful 500cc version to cater to different rider needs. ๐ Manual Details Coverage Areas Covered Years: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Covered Models: Atlantic Sprint 250, Atlantic Sprint 500 Page Count Estimated Page Count: 400+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) ๐ Manual Coverage Systems Covered Powertrain: Engine (250cc, 500cc), Fuel System, Ignition System, Exhaust System, Transmission (CVT), Drive System Chassis: Frame, Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires Electrical: Battery, Charging System, Lighting, Instrumentation, Ignition Switches, Wiring Diagrams Bodywork And Trim: Body Panels, Fairings, Seating, Storage Compartments, Fasteners Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Spark Plug Service, Chain/Belt Adjustment (if applicable), Brake Pad Inspection/Replacement, Coolant Checks Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, and braking concerns. Major Repairs: Engine overhaul, transmission service, suspension component replacement, brake caliper overhaul, electrical system repair. Technical Adjustments: Carburetor/Fuel Injection adjustment, ignition timing checks, suspension geometry adjustments. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications. ๐ Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content for quick information retrieval. Printability: Printable pages for workshop use. Print Quality Image Resolution: High-resolution images, diagrams, and illustrations. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) โ๏ธ Engine Specifications Primary Engine 250 Type: Four-stroke, liquid-cooled, SOHC, 4-valve Displacement: 244.1 cc Bore X Stroke: 72 mm x 60 mm Fuel System: Carburetor (e.g., Keihin CVK) Power Output Approx: 16 kW (approx. 21.5 hp) at 7,500 rpm Torque Output Approx: 22 Nm (approx. 16.2 lb-ft) at 6,000 rpm Primary Engine 500 Type: Four-stroke, liquid-cooled, DOHC, 4-valve Displacement: 492.7 cc Bore X Stroke: 92 mm x 75 mm Fuel System: Electronic Fuel Injection (EFI) Power Output Approx: 28 kW (approx. 37.5 hp) at 6,500 rpm Torque Output Approx: 47 Nm (approx. 34.7 lb-ft) at 5,500 rpm Performance Top Speed Approx: 120-150 km/h (75-93 mph) depending on engine variant and conditions Fuel System Fuel Type: Unleaded Gasoline (95 RON recommended) Fuel Tank Capacity: Approx. 14 Liters (3.7 US gal) ๐ง Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Optional Transmission Options: N/A (CVT is standard) Features Drive Type: Belt drive to rear wheel Transmission Fluid Spec: Specific CVT fluid (refer to manual for exact type and capacity) ๐ Dimensions Exterior Length Approx: 2100 mm (82.7 in) Width Approx: 760 mm (29.9 in) Height Approx: 1400 mm (55.1 in) Wheelbase Approx: 1550 mm (61.0 in) Weights Dry Weight Approx 250: 175 kg (386 lbs) Dry Weight Approx 500: 185 kg (408 lbs) Gross Vehicle Weight Rating Gvwr: Refer to vehicle placard or manual ๐ก๏ธ Safety Features Ratings Safety Certifications: CE compliant (Europe), compliance with relevant national standards. Active Features Braking System Front: Dual hydraulic disc brakes with multi-piston calipers. Braking System Rear: Single hydraulic disc brake with multi-piston caliper. ABS Availability: Optional ABS on some models/markets. Passive Features Lighting: Halogen headlights, LED taillight and brake light. Chassis Stability: Designed for stable handling and rider confidence in various conditions. ๐ก Technology Features Infotainment Dashboard: Analog tachometer, digital speedometer, odometer, fuel gauge, coolant temperature warning light, indicator lights. Driver Assistance ABS: Available as an optional feature on select models. Connectivity Charging Port: 12V accessory socket for charging devices (often located in glove box or under seat). ๐ง Maintenance Service Intervals Engine Oil Change: Every 4,000-6,000 km (2,500-3,700 miles) or annually, whichever comes first. Oil Filter Replacement: With every oil change. Spark Plug Service: Every 8,000-10,000 km (5,000-6,200 miles). Air Filter Cleaning Replacement: Inspect every 4,000 km, clean or replace as needed. Cvt Belt Inspection: Inspect every 10,000 km, replace as recommended based on wear. Fluid Specifications Engine Oil Type: API SG, SH, SJ or higher, SAE 10W-40 or 15W-50 synthetic or semi-synthetic motorcycle oil. Engine Oil Capacity: Approx. 1.2 - 1.4 Liters (refer to manual for exact amount). Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., Motorex Coolant M3.0). Brake Fluid Type: DOT 4 hydraulic brake fluid. Known Issues Common Concerns: Potential for wear on the CVT variator and belt at higher mileages. Occasional electrical connection issues. Fuel pump reliability on...
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications.
๐ Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content for quick information retrieval.
Printability:
Printable pages for workshop use.
Print Quality
Image Resolution:
High-resolution images, diagrams, and illustrations.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
โ๏ธ Engine Specifications
Primary Engine 250
Type:
Four-stroke, liquid-cooled, SOHC, 4-valve
Displacement:
244.1 cc
Bore X Stroke:
72 mm x 60 mm
Fuel System:
Carburetor (e.g., Keihin CVK)
Power Output Approx:
16 kW (approx. 21.5 hp) at 7,500 rpm
Torque Output Approx:
22 Nm (approx. 16.2 lb-ft) at 6,000 rpm
Primary Engine 500
Type:
Four-stroke, liquid-cooled, DOHC, 4-valve
Displacement:
492.7 cc
Bore X Stroke:
92 mm x 75 mm
Fuel System:
Electronic Fuel Injection (EFI)
Power Output Approx:
28 kW (approx. 37.5 hp) at 6,500 rpm
Torque Output Approx:
47 Nm (approx. 34.7 lb-ft) at 5,500 rpm
Performance
Top Speed Approx:
120-150 km/h (75-93 mph) depending on engine variant and conditions
Specific CVT fluid (refer to manual for exact type and capacity)
๐ Dimensions
Exterior
Length Approx:
2100 mm (82.7 in)
Width Approx:
760 mm (29.9 in)
Height Approx:
1400 mm (55.1 in)
Wheelbase Approx:
1550 mm (61.0 in)
Weights
Dry Weight Approx 250:
175 kg (386 lbs)
Dry Weight Approx 500:
185 kg (408 lbs)
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle placard or manual
๐ก๏ธ Safety Features
Ratings
Safety Certifications:
CE compliant (Europe), compliance with relevant national standards.
Active Features
Braking System Front:
Dual hydraulic disc brakes with multi-piston calipers.
Braking System Rear:
Single hydraulic disc brake with multi-piston caliper.
ABS Availability:
Optional ABS on some models/markets.
Passive Features
Lighting:
Halogen headlights, LED taillight and brake light.
Chassis Stability:
Designed for stable handling and rider confidence in various conditions.
๐ก Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, odometer, fuel gauge, coolant temperature warning light, indicator lights.
Driver Assistance
ABS:
Available as an optional feature on select models.
Connectivity
Charging Port:
12V accessory socket for charging devices (often located in glove box or under seat).
๐ง Maintenance
Service Intervals
Engine Oil Change:
Every 4,000-6,000 km (2,500-3,700 miles) or annually, whichever comes first.
Oil Filter Replacement:
With every oil change.
Spark Plug Service:
Every 8,000-10,000 km (5,000-6,200 miles).
Air Filter Cleaning Replacement:
Inspect every 4,000 km, clean or replace as needed.
Cvt Belt Inspection:
Inspect every 10,000 km, replace as recommended based on wear.
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ or higher, SAE 10W-40 or 15W-50 synthetic or semi-synthetic motorcycle oil.
Engine Oil Capacity:
Approx. 1.2 - 1.4 Liters (refer to manual for exact amount).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., Motorex Coolant M3.0).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Concerns:
Potential for wear on the CVT variator and belt at higher mileages. Occasional electrical connection issues. Fuel pump reliability on EFI models can vary.
Recommended Checks:
Regular inspection of brake hoses, suspension seals, and exhaust system integrity.
๐ Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance.
Model Evolution
Introduction Context:
The Atlantic Sprint was developed to compete in the growing maxi-scooter market, offering a blend of motorcycle-like performance and scooter convenience.
Design Influence:
Features design cues and engineering shared with other Piaggio Group products, leveraging shared platforms.
Production
Manufacturing Location:
Italy
๐ Awards & Recognition
Recognitions
Industry Acclaim:
Generally well-regarded for its comfort and practicality in the maxi-scooter segment upon its release.
Ratings
User Reviews:
Often praised for its stable handling, comfortable ride, and powerful 500cc engine option. Criticisms sometimes include complex bodywork for maintenance and occasional reliability concerns compared to Japanese competitors.