Aprilia Dorsoduro Factory 750 Service Repair Workshop Manual
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๐ท๏ธ Basic Information Identification Make: Aprilia Model: Dorsoduro Factory 750 Sub Model: Factory Engine Displacement: 750cc Vehicle Type: Sportbike / Supermoto ๐ Introduction Market Position Market Position: The Aprilia Dorsoduro Factory 750 represents a premium offering in the supermoto segment, blending high performance with distinctive Italian styling and engineering. Competitive Analysis Competitive Analysis: Competes with other premium lightweight V-twin supermotos and naked sportbikes, emphasizing agility, a powerful engine, and advanced components. Key Features Key Features: Sporty ergonomics, potent V-twin engine, advanced suspension and braking systems, and premium 'Factory' trim level finishes. ๐ Manual Details Coverage Coverage Areas: Engine, General Information, Transmission, Chassis, Lighting, Steering, Seats System, Clutch, Suspension, Locks, Brakes, Lubrication, Electrical, Frame, Fuel System, Battery Format Manual Type: Service Repair Workshop Manual Language: English Format: Adobe Acrobat PDF Delivery Delivery Method: Instant Digital Download ๐ Manual Coverage Systems Engine Coverage: Detailed overhaul procedures, component testing, diagnostics, and specifications for the V-twin engine. Transmission Coverage: Gearbox inspection, repair, clutch assembly, and shift mechanism. Chassis Coverage: Frame inspection, swingarm, steering head, and subframe maintenance. Suspension Coverage: Front fork (upside-down telescopic hydraulic fork with radial caliper mounting) and rear shock absorber (monoshock) service, adjustment, and rebuild. Brake Coverage: Front and rear brake system components, hydraulic lines, caliper servicing, disc inspection, and ABS system diagnostics (if applicable). Electrical Coverage: Wiring diagrams, component testing, ignition system, lighting, starter, charging system, and ECU troubleshooting. Fuel System Coverage: Fuel injection system, throttle body, fuel pump, and filter service. Procedures Maintenance Procedures: Oil change, filter replacement, chain adjustment, spark plug replacement, air filter service, and brake fluid flush. Diagnostic Procedures: Troubleshooting common problems, fault code interpretation, and component testing. Rebuild Procedures: Detailed step-by-step instructions for engine, transmission, and suspension component rebuilds. Technical Depth Technical Depth: Comprehensive coverage suitable for dealership technicians, experienced DIY mechanics, and advanced enthusiasts. Includes detailed diagrams, torque specifications, and diagnostic flowcharts. ๐ Manual Specifications File File Format: Adobe Acrobat PDF Searchable: Yes (text-searchable) Print Printable: Yes Print Quality: High Resolution (suitable for printing) Binding Binding Type Suggestion: 3-ring binder for modular printing Paper Paper Type Suggestion: Standard printer paper โ๏ธ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 8-valve, DOHC V-twin Bore X Stroke: 92 mm x 56.4 mm (typical for this generation) Fueling: Electronic Fuel Injection (MPI with Keihin control unit, ride-by-wire throttle) Performance Horsepower: Approx. 95 HP @ 8,750 rpm (specifications may vary slightly by year and region) Torque: Approx. 8.2 kgm (80 Nm) @ 7,500 rpm (specifications may vary slightly by year and region) Cooling System Cooling System: Liquid-cooled ๐ง Transmission Standard Transmission Type: 6-speed sequential manual gearbox Clutch Type: Hydraulic actuation, multi-disc wet clutch Features Gear Ratios: Refer to manual for specific gear ratios Maintenance Transmission Fluid Type: Refer to manual for specific specifications (typically API GL-4 or GL-5) ๐ Dimensions Exterior Wheelbase: Approximately 1,500 mm (59.1 in) Weights Dry Weight: Approximately 186 kg (410 lbs) Wet Weight: Approximately 207 kg (456 lbs) ๐ก๏ธ Safety Features Active Features Braking System: Dual front disc brakes, single rear disc brake. ABS may be optional or standard depending on market and year. Front Brake Spec: Dual 320 mm stainless steel discs, radially mounted 4-piston calipers (e.g., Brembo) Rear Brake Spec: 240 mm stainless steel disc, 2-piston caliper Passive Features Lighting System: Halogen or LED headlamp, LED tail light and turn signals. ๐ก Technology Features Infotainment Dashboard: Digital instrument cluster providing speed, RPM, gear indicator, fuel level, clock, trip meters, and diagnostic warnings. Driver Assistance Ride By Wire: Advanced ride-by-wire throttle system for precise engine control and responsiveness. Connectivity Diagnostic Port: On-board diagnostics (OBD) port for connection to diagnostic tools (coverage in manual). ๐ง Maintenance Service Intervals Oil Change Interval: Refer to manual, typically 7,500-10,000 km (4,500-6,000 miles) or annually. Valve Clearance Check: Refer to manual, typically 20,000-25,000 km (12,000-15,000 miles). Fluid Specifications Engine Oil Type: Refer to manual for specific API rating and viscosity (e.g., SAE 10W-40, JASO MA) Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 or DOT 5.1 (check manual for exact specification) Known Issues Known Issues: Potential for stator failures, fuel pump issues, or electrical gremlins. Refer to manual for common troubleshooting steps. Part Numbers Oil Filter Part Number Example: e.g., HF152 (HiFloFiltro) or Aprilia OEM part number (consult manual for exact) Air Filter Part Number Example: e.g., AP8104790 (Aprilia OEM) or equivalent aftermarket. ๐ Vehicle History Brand Heritage Brand Heritage: Aprilia is an Italian manufacturer with a strong racing heritage, known for its performance motorcycles and innovative engineering. Model Evolution Model Evolution: The Dorsoduro line was introduced to bridge the gap between sportbikes and supermoto machines, offering versatility and exhilarating performance. The 'Factory' designation typically indicates a higher specification of components. Production Production Period: The 750cc Dorsoduro was produced from approximately 2007 onwards, with the Factory...
The Aprilia Dorsoduro Factory 750 represents a premium offering in the supermoto segment, blending high performance with distinctive Italian styling and engineering.
Competitive Analysis
Competitive Analysis:
Competes with other premium lightweight V-twin supermotos and naked sportbikes, emphasizing agility, a powerful engine, and advanced components.
Key Features
Key Features:
Sporty ergonomics, potent V-twin engine, advanced suspension and braking systems, and premium 'Factory' trim level finishes.
Fuel injection system, throttle body, fuel pump, and filter service.
Procedures
Maintenance Procedures:
Oil change, filter replacement, chain adjustment, spark plug replacement, air filter service, and brake fluid flush.
Diagnostic Procedures:
Troubleshooting common problems, fault code interpretation, and component testing.
Rebuild Procedures:
Detailed step-by-step instructions for engine, transmission, and suspension component rebuilds.
Technical Depth
Technical Depth:
Comprehensive coverage suitable for dealership technicians, experienced DIY mechanics, and advanced enthusiasts. Includes detailed diagrams, torque specifications, and diagnostic flowcharts.
๐ Manual Specifications
File
File Format:
Adobe Acrobat PDF
Searchable:
Yes (text-searchable)
Print
Printable:
Yes
Print Quality:
High Resolution (suitable for printing)
Binding
Binding Type Suggestion:
3-ring binder for modular printing
Paper
Paper Type Suggestion:
Standard printer paper
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, 8-valve, DOHC V-twin
Bore X Stroke:
92 mm x 56.4 mm (typical for this generation)
Fueling:
Electronic Fuel Injection (MPI with Keihin control unit, ride-by-wire throttle)
Performance
Horsepower:
Approx. 95 HP @ 8,750 rpm (specifications may vary slightly by year and region)
Torque:
Approx. 8.2 kgm (80 Nm) @ 7,500 rpm (specifications may vary slightly by year and region)
Cooling System
Cooling System:
Liquid-cooled
๐ง Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox
Clutch Type:
Hydraulic actuation, multi-disc wet clutch
Features
Gear Ratios:
Refer to manual for specific gear ratios
Maintenance
Transmission Fluid Type:
Refer to manual for specific specifications (typically API GL-4 or GL-5)
๐ Dimensions
Exterior
Wheelbase:
Approximately 1,500 mm (59.1 in)
Weights
Dry Weight:
Approximately 186 kg (410 lbs)
Wet Weight:
Approximately 207 kg (456 lbs)
๐ก๏ธ Safety Features
Active Features
Braking System:
Dual front disc brakes, single rear disc brake. ABS may be optional or standard depending on market and year.
Halogen or LED headlamp, LED tail light and turn signals.
๐ก Technology Features
Infotainment
Dashboard:
Digital instrument cluster providing speed, RPM, gear indicator, fuel level, clock, trip meters, and diagnostic warnings.
Driver Assistance
Ride By Wire:
Advanced ride-by-wire throttle system for precise engine control and responsiveness.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for connection to diagnostic tools (coverage in manual).
๐ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically 7,500-10,000 km (4,500-6,000 miles) or annually.
Valve Clearance Check:
Refer to manual, typically 20,000-25,000 km (12,000-15,000 miles).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific API rating and viscosity (e.g., SAE 10W-40, JASO MA)
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 (check manual for exact specification)
Known Issues
Known Issues:
Potential for stator failures, fuel pump issues, or electrical gremlins. Refer to manual for common troubleshooting steps.
Part Numbers
Oil Filter Part Number Example:
e.g., HF152 (HiFloFiltro) or Aprilia OEM part number (consult manual for exact)
Air Filter Part Number Example:
e.g., AP8104790 (Aprilia OEM) or equivalent aftermarket.
๐ Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a strong racing heritage, known for its performance motorcycles and innovative engineering.
Model Evolution
Model Evolution:
The Dorsoduro line was introduced to bridge the gap between sportbikes and supermoto machines, offering versatility and exhilarating performance. The 'Factory' designation typically indicates a higher specification of components.
Production
Production Period:
The 750cc Dorsoduro was produced from approximately 2007 onwards, with the Factory version often representing later model years or specific trim packages.
๐ Awards & Recognition
Recognitions
Recognitions:
While specific awards for the Dorsoduro 750 Factory are not widely publicized, Aprilia motorcycles in general are recognized for their performance and handling in enthusiast reviews and industry publications.