๐ท๏ธ Basic Information Identification Make: Aprilia Model: RS 50 / RX 50 / SM 50 / MX 50 Engine Code: AM6 Vehicle Type: Sportbike / Supermoto / Motocross ๐ Introduction Market Position Target Audience: Enthusiasts, DIY mechanics, professional technicians working on Aprilia AM6 powered motorcycles Competitive Analysis Value Proposition: Cost-saving through self-maintenance and repair, in-depth technical knowledge enhancement Key Features Ease Of Use: Step-by-step instructions with clear illustrations and diagrams Comprehensiveness: Covers all aspects from routine maintenance to major overhauls and troubleshooting Technical Accuracy: Professionally written and verified technical information ๐ Manual Details Coverage Manual Type: Workshop Service Manual (WSM) Language: English Format: PDF (Digital Download) File Specifications: Searchable text, high-resolution images, printable pages Delivery: Instant Download Software Requirements: Adobe Acrobat Reader or compatible PDF viewer Operating System Compatibility: All Windows and macOS versions ๐ Manual Coverage Systems Covered Engine: Complete overhaul, top-end, bottom-end, cooling system, lubrication system Fuel System: Carburetor (Dell'Orto PHVA/PHBN/VHST variants), fuel tank, fuel lines, fuel pump (if applicable) Ignition System: CDI, spark plug, ignition coil, stator, wiring Transmission: Clutch, gearbox (6-speed), shift mechanism, lubrication Chassis: Frame, subframe, steering head, swingarm, rear shock absorber Suspension: Front fork (Marzocchi/Paioli types), rear suspension linkage and shock absorber Brakes: Front and rear hydraulic disc brakes, brake calipers, master cylinders, brake lines, bleeding procedures Electrical System: Wiring diagrams, lighting, instrumentation, battery, starter motor, charging system Exhaust System: Exhaust pipe, muffler, lambda sensor (if applicable) Cooling System: Radiator, coolant hoses, water pump, thermostat Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks, brake pad inspections Troubleshooting: Diagnostic charts for common problems, electrical fault finding Engine Rebuild: Piston replacement, cylinder head service, crankshaft and connecting rod inspection, bearing replacement Suspension Service: Fork seal replacement, fork oil changes, rear shock absorber service Brake System Service: Brake caliper overhaul, master cylinder replacement, brake line replacement Carburetor Adjustment And Rebuild: Jetting, idle speed, float height, pilot screw adjustment, full disassembly and cleaning Electrical Diagnostics: Wiring harness repair, component testing, fault code interpretation (if applicable) Technical Depth Diagnostic Procedures: Step-by-step troubleshooting guides with detailed explanations Rebuild Instructions: Detailed disassembly and reassembly procedures with torque specifications Wiring Diagrams: Comprehensive and clearly labeled wiring schematics Special Tools: Identification and usage of specific tools required for repairs ๐ Manual Specifications File Details File Format: PDF Print Quality: Full printable resolution for all pages and diagrams Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder Displacement: 49.7 cc Bore X Stroke: 39.5 mm x 40.1 mm Cooling System: Liquid-cooled Power Output: Approximately 8.5-9.5 HP (varies by model year and specific tuning) Torque: Approximately 7-8 Nm (varies by model year and specific tuning) Fuel System Carburetor Examples: Dell'Orto PHVA 14, PHBN 12, VHST 24 (depending on application) Fuel Type: Unleaded gasoline (95 RON or higher recommended) Lubrication Oil Mixture: Pre-mix or automatic oil injection (varies by model) Recommended 2T Oil: High-quality synthetic 2-stroke engine oil (e.g., Motul 7100 2T, Castrol Power 1 Racing 2T) ๐ง Transmission Standard Gearbox Type: 6-speed constant mesh Clutch Type: Wet multi-plate Features Gear Ratios: Specific ratios are detailed within the manual, varying slightly by model application. Transmission Oil Type: API GL-4 or GL-5, SAE 80W/90 hypoid gear oil (e.g., Motul Gear 300 75W-90) ๐ Dimensions Exterior Wheelbase: Varies by model (e.g., approx. 1300-1350 mm for RS 50) Weights Dry Weight: Varies by model (e.g., approx. 100-115 kg for RS 50) ๐ก๏ธ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear Passive Features Frame Construction: Steel perimeter or trellis frame ๐ก Technology Features Infotainment Instrumentation: Analog or digital instrument cluster with speedometer, tachometer, odometer, engine temperature warning, and neutral indicator. Driver Assistance Electronic Aids: Typically none on these 50cc models; focus is on mechanical function. Connectivity Diagnostic Ports: Limited, primary diagnostics rely on visual inspection, sound, and basic electrical testing. ๐ง Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or annually, whichever comes first (transmission oil for AM6) Spark Plug Inspection: Every 2,000-3,000 km Air Filter Cleaning: Every 3,000 km or as needed based on riding conditions Chain Lubrication And Adjustment: Every 500-1000 km and after washing or riding in rain Fluid Specifications Engine Oil: 2-stroke engine oil (see engine_specs for type) Transmission Oil: SAE 80W/90 API GL-4/GL-5 hypoid gear oil Coolant: Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water Known Issues Carburetor Clogging: Common with infrequent use or poor fuel quality, requiring regular cleaning/rebuilding. Exhaust Decoking: Two-stroke engines tend to build up carbon in the exhaust system, requiring periodic decoking. Clutch Wear: Can occur with aggressive riding or improper adjustment, requiring clutch plate replacement. Part Numbers Air Filter Example: Part numbers vary by specific model and filter manufacturer; consult manual for exact fitment. Spark Plug Example: NGK BR9ES or equivalent ๐ Vehicle History Brand Heritage Manufacturer:...
Step-by-step troubleshooting guides with detailed explanations
Rebuild Instructions:
Detailed disassembly and reassembly procedures with torque specifications
Wiring Diagrams:
Comprehensive and clearly labeled wiring schematics
Special Tools:
Identification and usage of specific tools required for repairs
๐ Manual Specifications
File Details
File Format:
PDF
Print Quality:
Full printable resolution for all pages and diagrams
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
49.7 cc
Bore X Stroke:
39.5 mm x 40.1 mm
Cooling System:
Liquid-cooled
Power Output:
Approximately 8.5-9.5 HP (varies by model year and specific tuning)
Torque:
Approximately 7-8 Nm (varies by model year and specific tuning)
Fuel System
Carburetor Examples:
Dell'Orto PHVA 14, PHBN 12, VHST 24 (depending on application)
Fuel Type:
Unleaded gasoline (95 RON or higher recommended)
Lubrication
Oil Mixture:
Pre-mix or automatic oil injection (varies by model)
Recommended 2T Oil:
High-quality synthetic 2-stroke engine oil (e.g., Motul 7100 2T, Castrol Power 1 Racing 2T)
๐ง Transmission
Standard
Gearbox Type:
6-speed constant mesh
Clutch Type:
Wet multi-plate
Features
Gear Ratios:
Specific ratios are detailed within the manual, varying slightly by model application.
Transmission Oil Type:
API GL-4 or GL-5, SAE 80W/90 hypoid gear oil (e.g., Motul Gear 300 75W-90)
๐ Dimensions
Exterior
Wheelbase:
Varies by model (e.g., approx. 1300-1350 mm for RS 50)
Weights
Dry Weight:
Varies by model (e.g., approx. 100-115 kg for RS 50)
๐ก๏ธ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear
Passive Features
Frame Construction:
Steel perimeter or trellis frame
๐ก Technology Features
Infotainment
Instrumentation:
Analog or digital instrument cluster with speedometer, tachometer, odometer, engine temperature warning, and neutral indicator.
Driver Assistance
Electronic Aids:
Typically none on these 50cc models; focus is on mechanical function.
Connectivity
Diagnostic Ports:
Limited, primary diagnostics rely on visual inspection, sound, and basic electrical testing.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually, whichever comes first (transmission oil for AM6)
Spark Plug Inspection:
Every 2,000-3,000 km
Air Filter Cleaning:
Every 3,000 km or as needed based on riding conditions
Chain Lubrication And Adjustment:
Every 500-1000 km and after washing or riding in rain
Fluid Specifications
Engine Oil:
2-stroke engine oil (see engine_specs for type)
Transmission Oil:
SAE 80W/90 API GL-4/GL-5 hypoid gear oil
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water
Known Issues
Carburetor Clogging:
Common with infrequent use or poor fuel quality, requiring regular cleaning/rebuilding.
Exhaust Decoking:
Two-stroke engines tend to build up carbon in the exhaust system, requiring periodic decoking.
Clutch Wear:
Can occur with aggressive riding or improper adjustment, requiring clutch plate replacement.
Part Numbers
Air Filter Example:
Part numbers vary by specific model and filter manufacturer; consult manual for exact fitment.
Spark Plug Example:
NGK BR9ES or equivalent
๐ Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its high-performance motorcycles, particularly in racing and sport segments.
Model Evolution
Am6 Engine Introduction:
The AM6 engine, developed by Minarelli (a Yamaha subsidiary), has been a staple in entry-level and mid-range sportbikes and off-road motorcycles for decades, widely adopted by many manufacturers, including Aprilia.
Production
Common Aprilia Models:
Aprilia RS 50, RX 50, SM 50, MX 50, and other 50cc models often feature the AM6 engine, popular as learner-legal motorcycles.
๐ Awards & Recognition
Recognitions
Am6 Engine Reputation:
The AM6 engine is recognized for its robust design, reliability, and tuning potential in the 50cc segment, making it a popular choice for performance-oriented entry-level bikes.