Aprilia Habana Mojito 50 125 150 2012 Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Aprilia Model: Habana Mojito Year: 2012 Engine Variants: 50cc, 125cc, 150cc ๐ Introduction Market Position Category: Scooter, Urban Mobility Target Audience: Scooter owners, DIY mechanics, repair shops specializing in scooters. Competitive Analysis Competitors: Honda SH, Vespa LX, Piaggio Liberty, Yamaha X-MAX (depending on specific engine size and market segment). Key Features Model Appeal: Stylish retro design, agile handling, suitable for urban commuting, versatile engine options. Manual Value Benefit: Provides essential knowledge for maintenance, repairs, and diagnostics, empowering owners to keep their scooters in optimal condition and reduce reliance on costly professional services. ๐ Manual Details Coverage Areas Systems Covered: Engine, Transmission, Electrical System, Fuel System, Cooling System, Braking System, Suspension, Chassis, Bodywork, Troubleshooting, Diagnostics Page Count Pages: Hundreds of pages Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF ๐ Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly and reassembly of engine components (pistons, rings, crankshaft, connecting rod, valves, camshafts, cylinder head, crankcase), timing system, lubrication system, cooling system. Fuel System: Carburetor (50cc) and Fuel Injection (125cc/150cc) systems, fuel pump, fuel filter, fuel lines, fuel tank servicing. Electrical System: Wiring diagrams, battery, charging system (stator, rectifier/regulator), ignition system (CDI, spark plug, coil), lighting system, starter motor, fuses, relays, switches. Transmission: Automatic transmission (CVT - Continuously Variable Transmission) servicing, clutch assembly, variator, torque converter, belt replacement, gear oil specifications and replacement. Braking System: Front and rear brake systems (disc brakes), brake fluid specifications, bleeding procedure, caliper servicing, brake pad replacement, master cylinder overhaul. Suspension Steering: Front telescopic fork servicing, rear shock absorber replacement, steering system maintenance, bearing checks. Chassis Bodywork: Frame inspection, body panel removal and installation, seat assembly, fairings, handlebars, footpegs, exhaust system. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements (air, oil, fuel), spark plug replacement, chain/belt adjustment (if applicable), brake checks, tire pressure checks. Troubleshooting: Detailed diagnostic charts for common problems, symptom-based troubleshooting guides, electrical troubleshooting procedures. Repair Overhaul: Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly for all major systems. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and detailed component-level repairs. ๐ Manual Specifications File Format File Type: PDF Print Quality Printability: Printable, designed to allow users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Type: 4-stroke, Air-cooled (50cc), Liquid-cooled (125cc/150cc) Bore X Stroke 50Cc: Refer to manual for specific variant Bore X Stroke 125Cc: Refer to manual for specific variant Bore X Stroke 150Cc: Refer to manual for specific variant Compression Ratio 50Cc: Refer to manual for specific variant Compression Ratio 125Cc: Refer to manual for specific variant Compression Ratio 150Cc: Refer to manual for specific variant Performance Horsepower 50Cc: Refer to manual for specific variant (typically 3-5 HP) Horsepower 125Cc: Refer to manual for specific variant (typically 10-15 HP) Horsepower 150Cc: Refer to manual for specific variant (typically 12-18 HP) Torque 50Cc: Refer to manual for specific variant Torque 125Cc: Refer to manual for specific variant Torque 150Cc: Refer to manual for specific variant Fuel System Carburetor 50Cc: Specific Keihin or Dell'Orto model, detailed tuning and adjustment procedures in manual. Fuel Injection 125 150Cc: Specific EFI system, ECU parameters, sensor checks, and diagnostic codes covered. ๐ง Transmission Standard Type: Automatic (CVT) Optional Gears: Continuously Variable Transmission (CVT) with automatic clutch. Features Fluid Type: Refer to manual for specific CVT fluid specifications (e.g., SAE 10W-30 or equivalent). Fluid Capacity: Refer to manual for exact capacity (typically small capacity). ๐ Dimensions Exterior Length: Refer to manual for specific variant (typically around 1900mm) Width: Refer to manual for specific variant (typically around 700mm) Height: Refer to manual for specific variant (typically around 1200mm) Weights Dry Weight 50Cc: Refer to manual for specific variant (typically around 100-110 kg) Dry Weight 125Cc: Refer to manual for specific variant (typically around 110-120 kg) Dry Weight 150Cc: Refer to manual for specific variant (typically around 115-125 kg) Fuel Capacity: Refer to manual for specific variant (typically around 7-8 Liters) ๐ก๏ธ Safety Features Ratings Crash Test: Not typically subjected to automotive crash testing standards; designed for scooter safety standards. Active Features Braking System Type: Disc brakes front and rear (specific configurations may vary, e.g., single disc front, drum rear on some 50cc models). Passive Features Lighting: Headlight, tail light, brake light, turn signals, often with manual bulb replacement guides. ๐ก Technology Features Infotainment Features: Basic analog or digital instrument cluster providing speed, fuel level, and indicator lights. No advanced infotainment systems. Driver Assistance Features: None. Connectivity Features: None. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 3,000 - 5,000 km or annually, refer to manual for exact recommendation based on usage. Air Filter Replacement: Typically every 6,000 - 10,000...
Provides essential knowledge for maintenance, repairs, and diagnostics, empowering owners to keep their scooters in optimal condition and reduce reliance on costly professional services.
Carburetor (50cc) and Fuel Injection (125cc/150cc) systems, fuel pump, fuel filter, fuel lines, fuel tank servicing.
Electrical System:
Wiring diagrams, battery, charging system (stator, rectifier/regulator), ignition system (CDI, spark plug, coil), lighting system, starter motor, fuses, relays, switches.
Transmission:
Automatic transmission (CVT - Continuously Variable Transmission) servicing, clutch assembly, variator, torque converter, belt replacement, gear oil specifications and replacement.
Braking System:
Front and rear brake systems (disc brakes), brake fluid specifications, bleeding procedure, caliper servicing, brake pad replacement, master cylinder overhaul.
Suspension Steering:
Front telescopic fork servicing, rear shock absorber replacement, steering system maintenance, bearing checks.
Chassis Bodywork:
Frame inspection, body panel removal and installation, seat assembly, fairings, handlebars, footpegs, exhaust system.
Refer to manual for specific variant (typically 3-5 HP)
Horsepower 125Cc:
Refer to manual for specific variant (typically 10-15 HP)
Horsepower 150Cc:
Refer to manual for specific variant (typically 12-18 HP)
Torque 50Cc:
Refer to manual for specific variant
Torque 125Cc:
Refer to manual for specific variant
Torque 150Cc:
Refer to manual for specific variant
Fuel System
Carburetor 50Cc:
Specific Keihin or Dell'Orto model, detailed tuning and adjustment procedures in manual.
Fuel Injection 125 150Cc:
Specific EFI system, ECU parameters, sensor checks, and diagnostic codes covered.
๐ง Transmission
Standard
Type:
Automatic (CVT)
Optional
Gears:
Continuously Variable Transmission (CVT) with automatic clutch.
Features
Fluid Type:
Refer to manual for specific CVT fluid specifications (e.g., SAE 10W-30 or equivalent).
Fluid Capacity:
Refer to manual for exact capacity (typically small capacity).
๐ Dimensions
Exterior
Length:
Refer to manual for specific variant (typically around 1900mm)
Width:
Refer to manual for specific variant (typically around 700mm)
Height:
Refer to manual for specific variant (typically around 1200mm)
Weights
Dry Weight 50Cc:
Refer to manual for specific variant (typically around 100-110 kg)
Dry Weight 125Cc:
Refer to manual for specific variant (typically around 110-120 kg)
Dry Weight 150Cc:
Refer to manual for specific variant (typically around 115-125 kg)
Fuel Capacity:
Refer to manual for specific variant (typically around 7-8 Liters)
๐ก๏ธ Safety Features
Ratings
Crash Test:
Not typically subjected to automotive crash testing standards; designed for scooter safety standards.
Active Features
Braking System Type:
Disc brakes front and rear (specific configurations may vary, e.g., single disc front, drum rear on some 50cc models).
Passive Features
Lighting:
Headlight, tail light, brake light, turn signals, often with manual bulb replacement guides.
๐ก Technology Features
Infotainment
Features:
Basic analog or digital instrument cluster providing speed, fuel level, and indicator lights. No advanced infotainment systems.
Driver Assistance
Features:
None.
Connectivity
Features:
None.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 km or annually, refer to manual for exact recommendation based on usage.
Air Filter Replacement:
Typically every 6,000 - 10,000 km or as needed based on riding conditions, inspect more frequently.
Spark Plug Replacement:
Typically every 10,000 - 15,000 km or as specified by plug type.
Fluid Specifications
Engine Oil Type 50Cc:
Refer to manual, typically SAE 10W-40 API SG or higher.
Engine Oil Type 125 150Cc:
Refer to manual, typically SAE 10W-40 API SG or higher.
Brake Fluid Type:
DOT 4.
Coolant Type 125 150Cc:
Ethylene glycol-based antifreeze/coolant, refer to manual for specific mixture ratio and type.
Known Issues
Common Problems:
CVT belt wear, carburetor or fuel injection system clogging, electrical connector corrosion, suspension wear (especially on higher mileage units).
Preventative Maintenance
Key Checks:
Regular inspection of tires, brakes, lights, and fluid levels is crucial for safety and longevity.
๐ Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters.
Model Evolution
Design Philosophy:
The Habana Mojito series draws inspiration from classic Italian scooter design, emphasizing style and ease of use.
Production
Manufacturing Origin:
Italy (typical for Aprilia scooters).
๐ Awards & Recognition
Recognitions
Awards:
Specific industry awards for this model variant are not widely documented, but Aprilia generally receives recognition for its scooter engineering and design.