Aprilia Habana Mojito 50 125 150 2007 Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Aprilia Model: Habana Mojito Model Variants: 50, 125, 150 Year: 2007 Codes Product Code Identifier: HABANA_MOJITO_2007_SRM_PDF ๐ Introduction Market Position Segment: Lightweight scooter, popular in urban environments for commuting and leisure. Competitive Analysis Competitors: Competes with other 50cc, 125cc, and 150cc scooters from brands like Vespa, Honda, Yamaha, Kymco, and SYM. Key Features Design Appeal: Retro-inspired 'moped' styling with modern scooter underpinnings, offering a distinctive aesthetic. Engine Variants: Offers flexibility with 50cc, 125cc, and 150cc engine options catering to different licensing requirements and performance needs. Manual Value Proposition Purpose: Enables owners and technicians to maintain, diagnose, and repair the scooter effectively, maximizing its lifespan and performance. ๐ Manual Details Coverage Areas Primary Coverage: Aprilia Habana Mojito 50, 125, 150 Secondary Coverage: Service, Repair, Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: Hundreds (Specific count not provided in description, but implied to be comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English (Implied by typical industry standards for this product) Format Format: Downloadable PDF ๐ Manual Coverage Systems Covered Engine: Engine overhaul, disassembly, assembly, tuning, specifications for 50cc, 125cc, 150cc variants. Fuel System: Carburetor (or fuel injection depending on specific variant), fuel pump, fuel lines, fuel tank maintenance and repair. Ignition System: Spark plugs, ignition coils, CDI unit, wiring diagrams related to ignition. Transmission Drivetrain: Automatic transmission (CVT), clutch, drive belts, final drive, lubrication requirements. Cooling System: Radiator, coolant, hoses, thermostat, water pump (if applicable). Exhaust System: Muffler, exhaust pipes, catalytic converter (if equipped), emissions control. Brakes: Front and rear brake systems (disc/drum), hydraulic components, bleeding procedures, pad/shoe replacement. Suspension: Front fork (telescopic), rear shock absorber, swingarm, bushings, lubrication and adjustments. Steering: Handlebars, steering stem, bearings, lubrication and adjustment. Electrical System: Battery, starter motor, charging system, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuse locations. Bodywork Chassis: Frame, body panels, seat, storage compartments, fairings, mounting hardware, cosmetic repairs. Wheels Tires: Wheel bearing maintenance, tire pressure, tire replacement, wheel balancing. Procedures Included Scheduled Maintenance: Routine checks, oil changes, filter replacements, spark plug replacement, brake adjustments, lubrication points. Troubleshooting: Diagnostic charts, common problems and their solutions, electrical fault finding. Engine Repair: Complete engine rebuild procedures, piston, cylinder, crankshaft, valve servicing. Transmission Repair: CVT belt replacement, clutch inspection and replacement, gear oil changes. Brake System Repair: Brake pad/shoe replacement, caliper service, master cylinder overhaul, brake fluid flush and bleeding. Electrical Diagnostics: Wiring diagram interpretation, component testing, troubleshooting electrical faults. Suspension Fork Service: Front fork oil change and seal replacement, rear shock absorber inspection. Bodywork Refitting: Panel removal and installation, fastener torque specifications, trim replacement. Technical Depth Depth: Comprehensive, covering from basic rider maintenance to full engine and chassis overhauls. Detailed diagnostic procedures and technical specifications. ๐ Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Printability: Designed for printing, allowing users to create a physical copy. Binding Type Recommended Binding: Coil-bound or three-hole punched for easy page turning in a workshop environment. Paper Type Ideal Paper: Durable, slightly glossy paper to resist workshop grime and moisture. โ๏ธ Engine Specifications Primary Engine Type: Four-stroke, air-cooled single-cylinder (typical for this model range, specific details depend on cc variant). Bore X Stroke 50Cc: Specific data not provided, but typically around 39mm x 41.4mm for 49.4cc. Bore X Stroke 125Cc: Specific data not provided, but typically around 57mm x 48.6mm for 124.9cc. Bore X Stroke 150Cc: Specific data not provided, but typically around 57mm x 58mm for 149.6cc. Performance Horsepower 50Cc: Approx. 3-4 HP (dependent on regulations and specific tuning). Horsepower 125Cc: Approx. 10-12 HP (dependent on specific tuning). Horsepower 150Cc: Approx. 12-14 HP (dependent on specific tuning). Fuel System Carburetor Size 50Cc: Likely a 12-17mm carburetor (e.g., Dell'Orto PHVA). Carburetor Size 125Cc: Likely a 20-24mm carburetor (e.g., Dell'Orto PHBL). Carburetor Size 150Cc: Likely a 20-24mm carburetor (e.g., Dell'Orto PHBL). Fuel Type: Unleaded gasoline Fuel Tank Capacity: Typically around 7-9 liters, manual will provide exact figure. ๐ง Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Clutch Type: Automatic centrifugal clutch Features Drive Type: Belt drive to rear wheel Fluid Specifications Gear Oil Type: Specific SAE gear oil grade (e.g., SAE 80W/90 or similar specified in manual). ๐ Dimensions Exterior Wheelbase: Specific data not provided, but typical for scooters in this class. Weights Dry Weight: Specific data not provided, but generally in the range of 100-120 kg. ๐ก๏ธ Safety Features Ratings Crash Test Data: Not typically available for scooters of this era in standardized formats like cars. Active Features Braking System: Front disc brake, rear drum or disc brake (depending on variant and market). Passive Features Lighting: Headlight, taillight, brake light, turn signals. ๐ก Technology Features Infotainment Features: Basic instrumentation (speedometer, odometer, fuel gauge), no advanced infotainment systems. Driver Assistance Features: No advanced driver-assistance systems. Connectivity Features: No electronic connectivity features. ๐ง Maintenance Service Intervals...
Front fork oil change and seal replacement, rear shock absorber inspection.
Bodywork Refitting:
Panel removal and installation, fastener torque specifications, trim replacement.
Technical Depth
Depth:
Comprehensive, covering from basic rider maintenance to full engine and chassis overhauls. Detailed diagnostic procedures and technical specifications.
๐ Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Printability:
Designed for printing, allowing users to create a physical copy.
Binding Type
Recommended Binding:
Coil-bound or three-hole punched for easy page turning in a workshop environment.
Paper Type
Ideal Paper:
Durable, slightly glossy paper to resist workshop grime and moisture.
โ๏ธ Engine Specifications
Primary Engine
Type:
Four-stroke, air-cooled single-cylinder (typical for this model range, specific details depend on cc variant).
Bore X Stroke 50Cc:
Specific data not provided, but typically around 39mm x 41.4mm for 49.4cc.
Bore X Stroke 125Cc:
Specific data not provided, but typically around 57mm x 48.6mm for 124.9cc.
Bore X Stroke 150Cc:
Specific data not provided, but typically around 57mm x 58mm for 149.6cc.
Performance
Horsepower 50Cc:
Approx. 3-4 HP (dependent on regulations and specific tuning).
Horsepower 125Cc:
Approx. 10-12 HP (dependent on specific tuning).
Horsepower 150Cc:
Approx. 12-14 HP (dependent on specific tuning).
Fuel System
Carburetor Size 50Cc:
Likely a 12-17mm carburetor (e.g., Dell'Orto PHVA).
Carburetor Size 125Cc:
Likely a 20-24mm carburetor (e.g., Dell'Orto PHBL).
Carburetor Size 150Cc:
Likely a 20-24mm carburetor (e.g., Dell'Orto PHBL).
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Typically around 7-9 liters, manual will provide exact figure.
Specific SAE gear oil grade (e.g., SAE 80W/90 or similar specified in manual).
๐ Dimensions
Exterior
Wheelbase:
Specific data not provided, but typical for scooters in this class.
Weights
Dry Weight:
Specific data not provided, but generally in the range of 100-120 kg.
๐ก๏ธ Safety Features
Ratings
Crash Test Data:
Not typically available for scooters of this era in standardized formats like cars.
Active Features
Braking System:
Front disc brake, rear drum or disc brake (depending on variant and market).
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals.
๐ก Technology Features
Infotainment
Features:
Basic instrumentation (speedometer, odometer, fuel gauge), no advanced infotainment systems.
Driver Assistance
Features:
No advanced driver-assistance systems.
Connectivity
Features:
No electronic connectivity features.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Typically every 3,000-5,000 km or annually, manual will specify exact interval and oil type.
Transmission Oil Change:
Typically every 6,000-10,000 km, manual will specify exact interval and type.
Air Filter Cleaning:
Regular inspection and cleaning/replacement, typically every 3,000-6,000 km.
Spark Plug Replacement:
Typically every 5,000-10,000 km, depending on plug type.
Fluid Specifications
Engine Oil Grade:
Likely SAE 10W-40 or 15W-50 motorcycle-specific 4-stroke oil, manual to confirm API/JASO specifications.
Brake Fluid Type:
DOT 4 brake fluid is common, manual will specify.
Known Issues
Common Problems:
Potential issues include CVT belt wear, electrical connector corrosion, carburetor jetting issues, and front fork seal leaks, all addressed in the manual.
๐ Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in motorcycles and scooters, known for performance and design.
Model Evolution
Lineage:
The Habana/Mojito line represents Aprilia's entry into the retro-styled scooter market, blending classic aesthetics with modern engineering.
Production
Manufacturing Origin:
Likely manufactured in Italy or a facility managed by Aprilia/Piaggio Group.
๐ Awards & Recognition
Recognitions
Awards Received:
Specific awards for the 2007 Habana Mojito are not widely documented in a way that can be cited here, focus is on practical functionality.