Aprilia Habana Mojito 50 2008 Factory Service Repair Manual
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๐ท๏ธ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito 50
Year:
2008
Codes
Product Code:
HBM50-2008-FSM
๐ Introduction
Market Position
Scooter Segment:
Entry-level, stylish urban scooter.
Competitive Analysis
Competitors:
Piaggio Zip 50, Honda Bali 50, Yamaha Jog 50, Kymco Agility 50.
Key Features
Design:
Retro-modern styling inspired by classic scooters, distinctive 'Mojito' branding.
Target Audience:
Young riders, urban commuters, style-conscious individuals.
๐ Manual Details
Coverage Areas
Covered Models:
Aprilia Habana Mojito 50 (2008 model year)
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (assumed, typical for factory manuals)
Format
Format:
Downloadable PDF
๐ Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, tuning, and diagnostics.
Fuel System:
Carburetor system (identification, adjustment, cleaning, rebuilding), fuel tank, fuel lines, fuel pump (if applicable).
Ignition System:
CDI unit, spark plug, ignition coil, wiring, timing specifications.
Cooling System:
Air cooling system analysis and maintenance.
Transmission:
Automatic CVT (Continuously Variable Transmission) maintenance, belt inspection and replacement, variator and clutch assembly.
Chassis And Frame:
Frame inspection, bodywork, fairings, seat removal, storage compartment.
Suspension:
Front fork overhaul, rear shock absorber inspection and replacement, spring specifications.
Brakes:
Front and rear brake system diagnostics, hydraulic fluid replacement, caliper and master cylinder servicing, brake pad replacement.
Electrical System:
Wiring diagrams, battery maintenance, lighting system (headlight, taillight, indicators), horn, starter motor, charging system.
Controls:
Throttle control, brake levers, handlebar assembly, control cable adjustment.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, drive belt inspection, general lubrication.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, fault finding charts.
Repair And Overhaul:
Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly.
Specifications And Tolerances:
Precise measurements, clearances, torque values, and alignment specifications for all components.
Wiring Diagrams:
Comprehensive electrical schematics for easy fault diagnosis.
Technical Depth
Depth:
Factory-level diagnostic and repair procedures, suitable for professional mechanics and advanced DIY enthusiasts.
๐ Manual Specifications
File Format
PDF Quality:
High-resolution scans/digital creation, ensuring clarity of text and diagrams.
Print Quality
Printable:
Designed for printing, allowing users to create a physical copy.
Binding Type
Binding Recommendation:
Spiral or comb binding recommended for ease of use on a workbench.
Paper Type
Recommended Paper:
Heavyweight, durable paper for workshop conditions.
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder
Displacement:
49.3 cc
Bore X Stroke:
39.5 mm x 40.0 mm (typical for Piaggio air-cooled 50cc 2-stroke)
Cooling:
Forced air cooling
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHVA 12)
Ignition:
Electronic CDI
Starting System:
Electric starter and kick-starter
Performance
Horsepower:
Approx. 4.1 HP @ 7,000 RPM (typical for this class)
Torque:
Approx. 4.2 Nm @ 6,500 RPM (typical for this class)
Fuel System
Carburetor Size:
12 mm (typical)
Fuel Type:
Unleaded gasoline (min. 95 RON)
Oil Type Premix:
2-stroke engine oil (API TC, JASO FD or higher)
Oil Tank Capacity:
Approx. 1.2 Liters (for separate oil injection)
๐ง Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with dry clutch
Features
Variator:
Spring-loaded variator for automatic gear ratio adjustment.
Clutch:
Centrifugal automatic clutch.
Final Drive:
Geared final drive
๐ Dimensions
Exterior
Length:
Approx. 1,830 mm
Width:
Approx. 730 mm (at handlebars)
Height:
Approx. 1,230 mm (at handlebars)
Weights
Dry Weight:
Approx. 96 kg
Gross Weight:
Approx. 250 kg (including rider and cargo)
Wheels And Tires
Front Tire Size:
120/70-12
Rear Tire Size:
130/70-12
Wheel Type:
Alloy wheels
๐ก๏ธ Safety Features
Ratings
Braking Performance:
Good for its class, with disc brake up front and drum brake at rear.
Active Features
Lighting:
Halogen headlight, LED taillight, front and rear turn signals.
๐ก Technology Features
Infotainment
Dashboard:
Analog speedometer, odometer, fuel gauge, indicator lights.
Driver Assistance
N A:
N/A for this model/segment.
Connectivity
N A:
N/A for this model/segment.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or annually (check manual for exact type/grade).
Air Filter Cleaning:
Every 3,000 km or as needed in dusty conditions.
Spark Plug Check:
Every 3,000 km, replace as needed.
Drive Belt Inspection:
Every 6,000 km, replace as needed.
Fluid Specifications
Gearbox Oil Type:
SAE 80W-90 API GL-4 gear oil (approx. 100-120 ml capacity).
Brake Fluid Type:
DOT 4 (check manual for specific recommendations).
Known Issues
Carburetor Clogging:
Common in 2-stroke engines, especially if left unused; regular cleaning is essential.
Variator Wear:
Can lead to poor acceleration and top speed; belt and roller inspection is crucial.
Electrical Connections:
Corrosion on connectors can cause intermittent electrical issues.
๐ Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance motorcycles and scooters.
Model Evolution
Habana Series:
The Habana series, including the Mojito variant, was Aprilia's take on the retro-styled scooter market, offering distinct visual appeal.
Production
Manufacturing Origin:
Italy (typical for Aprilia scooters of this era)
๐ Awards & Recognition
Recognitions
Market Reception:
Appreciated for its distinctive styling and ease of use in urban environments.