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APRILIA LEONARDO 125 Service Repair Manual 1997 ONWARDS

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๐Ÿท๏ธ Basic Information Identification Make: Aprilia Model: Leonardo Model Variant: 125 Production Years Covered: 1997 onwards ๐Ÿ‘‹ Introduction Market Position Category: Maxi-scooter Target Audience: Commuters, urban riders, riders seeking practical and comfortable transport. Competitive Analysis Key Competitors Era: Honda Pantheon, Yamaha Majesty, Suzuki Burgman 125, Italjet Formula 125. Key Features Vehicle Design Philosophy: Comfortable, practical, and stable maxi-scooter design with car-like features for urban and light touring use. Storage Capacity: Generous under-seat storage, typically accommodating a full-face helmet and more. Riding Comfort: Spacious seating position, good wind protection from the fairing and windshield. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: 200-300 (typical for comprehensive service manuals) Manual Type Manual Type: Workshop Manual / Service Manual Language Language: English (assumed, common for international markets) Format Format: Digital (PDF) or Printed ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, cylinder head, piston, crankshaft, lubrication system, cooling system, fuel system (carburetor/injection) diagnostics and repair. Engine Electrical: Ignition system, starting system, charging system (alternator/stator, regulator/rectifier), ECU diagnostics, sensor testing (TPS, MAP, temperature sensors). Transmission Drivetrain: Variator system, clutch assembly, transmission case, final drive maintenance and repair. Chassis Suspension: Front forks, rear shock absorber, swingarm, wheel bearings, steering system overhaul and adjustment. Braking System: Front and rear brake caliper service, master cylinder overhaul, brake line replacement, bleeding procedures, disc and pad replacement. Electrical System: Wiring diagrams, lighting system, horn, indicators, battery maintenance, fuse identification, starter solenoid, key switch. Fuel System: Carburetor (e.g., Keihin, Dell'Orto) adjustment, cleaning, and rebuilding. Fuel pump and filter service. Fuel tank maintenance. Exhaust System: Exhaust pipe and muffler inspection, gasket replacement, heat shield maintenance. Bodywork Trim: Panel removal and installation, fairing repair, seat maintenance, storage compartment access. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), spark plug replacement, chain/belt adjustment (if applicable), brake pad inspection, tire pressure checks. Troubleshooting: Systematic diagnostic flowcharts for common problems (e.g., starting issues, poor running, electrical faults). Repair Procedures: Step-by-step instructions for major component overhauls, including engine rebuilds, transmission servicing, and suspension component replacement. Special Tools: Identification and usage of specific tools required for Aprilia Leonardo 125 maintenance and repair. Technical Depth Depth: Comprehensive: Covers everything from basic adjustments to complete engine and chassis rebuilds, including detailed electrical schematics and diagnostic procedures. ๐Ÿ“Š Manual Specifications File Format Digital Format: PDF Digital Searchability: Yes, fully searchable text content. Print Quality Print Quality: High-resolution images and clear text (for printed versions). Binding Type Binding Type: Perfect bound or spiral bound (for printed versions, facilitating lay-flat use). Paper Type Paper Type: Durable, coated paper to withstand workshop environments (for printed versions). โš™๏ธ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder Displacement: 124.9 cc (approximate, based on typical 125cc engines of the era) Bore X Stroke: Typically around 52.4 mm x 57.8 mm (specific data requires model year breakdown) Compression Ratio: Approximately 11.0:1 to 11.5:1 Performance Horsepower Output: Approximately 14-15 HP at 8,000-9,000 RPM Torque Output: Approximately 11-12 Nm at 6,000-7,000 RPM Fuel System Fuel Delivery: Carburetor (likely Mikuni or Keihin 28-30mm) or early electronic fuel injection (EFI) on later models. Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Lubrication Oil Type: SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil. Oil Capacity: Approximately 1.1 - 1.3 liters with filter change. Cooling System Cooling Medium: Liquid (coolant mixture: 50% ethylene glycol antifreeze and 50% distilled water). Ignition System Ignition Type: Electronic ignition (CDI or TCI). Spark Plug Type: NGK CR8E or similar (check specific model year). ๐Ÿ”ง Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Clutch Type: Automatic centrifugal clutch ๐Ÿ“ Dimensions Exterior Length: Approx. 2000 mm Width: Approx. 730 mm Height: Approx. 1350 mm (including windshield) Wheelbase: Approx. 1400 mm Weights Dry Weight: Approx. 150-160 kg Wet Weight: Approx. 160-170 kg Max Load Capacity: Approx. 180 kg (rider, passenger, luggage) Wheels Tires Front Tire Size: 120/70-14 Rear Tire Size: 130/70-13 Wheel Type: Alloy wheels ๐Ÿ›ก๏ธ Safety Features Ratings Safety Features: Combined braking system (linking front and rear brakes) on some variants, reflective elements on bodywork. Active Features Braking System Front: Hydraulic disc brake (single or dual disc depending on spec). Braking System Rear: Hydraulic disc brake (single disc). Suspension Front: Telescopic forks (e.g., 35mm stanchions). Suspension Rear: Unit swingarm with adjustable twin shock absorbers. Passive Features Lighting System: Halogen headlight, LED or incandescent taillight and brake light, indicator lights. ๐Ÿ’ก Technology Features Infotainment Dashboard Features: Analog speedometer, tachometer (on some models), fuel gauge, coolant temperature warning light, oil pressure warning light, turn signal indicators. Driver Assistance Braking Aid: Combined braking system on some variants, enhancing stopping power and stability. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 km or annually, whichever comes first. Oil Filter Replacement Interval: Every oil...
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APRILIA LEONARDO 125 Service Repair Manual 1997 ONWARDS
๐Ÿท๏ธ Basic Information
Identification
Make:
Aprilia
Model:
Leonardo
Model Variant:
125
Production Years Covered:
1997 onwards
๐Ÿ‘‹ Introduction
Market Position
Category:
Maxi-scooter
Target Audience:
Commuters, urban riders, riders seeking practical and comfortable transport.
Competitive Analysis
Key Competitors Era:
Honda Pantheon, Yamaha Majesty, Suzuki Burgman 125, Italjet Formula 125.
Key Features Vehicle
Design Philosophy:
Comfortable, practical, and stable maxi-scooter design with car-like features for urban and light touring use.
Storage Capacity:
Generous under-seat storage, typically accommodating a full-face helmet and more.
Riding Comfort:
Spacious seating position, good wind protection from the fairing and windshield.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
200-300 (typical for comprehensive service manuals)
Manual Type
Manual Type:
Workshop Manual / Service Manual
Language
Language:
English (assumed, common for international markets)
Format
Format:
Digital (PDF) or Printed
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, cylinder head, piston, crankshaft, lubrication system, cooling system, fuel system (carburetor/injection) diagnostics and repair.
Engine Electrical:
Ignition system, starting system, charging system (alternator/stator, regulator/rectifier), ECU diagnostics, sensor testing (TPS, MAP, temperature sensors).
Transmission Drivetrain:
Variator system, clutch assembly, transmission case, final drive maintenance and repair.
Chassis Suspension:
Front forks, rear shock absorber, swingarm, wheel bearings, steering system overhaul and adjustment.
Braking System:
Front and rear brake caliper service, master cylinder overhaul, brake line replacement, bleeding procedures, disc and pad replacement.
Electrical System:
Wiring diagrams, lighting system, horn, indicators, battery maintenance, fuse identification, starter solenoid, key switch.
Fuel System:
Carburetor (e.g., Keihin, Dell'Orto) adjustment, cleaning, and rebuilding. Fuel pump and filter service. Fuel tank maintenance.
Exhaust System:
Exhaust pipe and muffler inspection, gasket replacement, heat shield maintenance.
Bodywork Trim:
Panel removal and installation, fairing repair, seat maintenance, storage compartment access.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug replacement, chain/belt adjustment (if applicable), brake pad inspection, tire pressure checks.
Troubleshooting:
Systematic diagnostic flowcharts for common problems (e.g., starting issues, poor running, electrical faults).
Repair Procedures:
Step-by-step instructions for major component overhauls, including engine rebuilds, transmission servicing, and suspension component replacement.
Special Tools:
Identification and usage of specific tools required for Aprilia Leonardo 125 maintenance and repair.
Technical Depth
Depth:
Comprehensive: Covers everything from basic adjustments to complete engine and chassis rebuilds, including detailed electrical schematics and diagnostic procedures.
๐Ÿ“Š Manual Specifications
File Format
Digital Format:
PDF
Digital Searchability:
Yes, fully searchable text content.
Print Quality
Print Quality:
High-resolution images and clear text (for printed versions).
Binding Type
Binding Type:
Perfect bound or spiral bound (for printed versions, facilitating lay-flat use).
Paper Type
Paper Type:
Durable, coated paper to withstand workshop environments (for printed versions).
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, single-cylinder
Displacement:
124.9 cc (approximate, based on typical 125cc engines of the era)
Bore X Stroke:
Typically around 52.4 mm x 57.8 mm (specific data requires model year breakdown)
Compression Ratio:
Approximately 11.0:1 to 11.5:1
Performance
Horsepower Output:
Approximately 14-15 HP at 8,000-9,000 RPM
Torque Output:
Approximately 11-12 Nm at 6,000-7,000 RPM
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni or Keihin 28-30mm) or early electronic fuel injection (EFI) on later models.
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Lubrication
Oil Type:
SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil.
Oil Capacity:
Approximately 1.1 - 1.3 liters with filter change.
Cooling System
Cooling Medium:
Liquid (coolant mixture: 50% ethylene glycol antifreeze and 50% distilled water).
Ignition System
Ignition Type:
Electronic ignition (CDI or TCI).
Spark Plug Type:
NGK CR8E or similar (check specific model year).
๐Ÿ”ง Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt drive to rear wheel
Features
Clutch Type:
Automatic centrifugal clutch
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 2000 mm
Width:
Approx. 730 mm
Height:
Approx. 1350 mm (including windshield)
Wheelbase:
Approx. 1400 mm
Weights
Dry Weight:
Approx. 150-160 kg
Wet Weight:
Approx. 160-170 kg
Max Load Capacity:
Approx. 180 kg (rider, passenger, luggage)
Wheels Tires
Front Tire Size:
120/70-14
Rear Tire Size:
130/70-13
Wheel Type:
Alloy wheels
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Features:
Combined braking system (linking front and rear brakes) on some variants, reflective elements on bodywork.
Active Features
Braking System Front:
Hydraulic disc brake (single or dual disc depending on spec).
Braking System Rear:
Hydraulic disc brake (single disc).
Suspension Front:
Telescopic forks (e.g., 35mm stanchions).
Suspension Rear:
Unit swingarm with adjustable twin shock absorbers.
Passive Features
Lighting System:
Halogen headlight, LED or incandescent taillight and brake light, indicator lights.
๐Ÿ’ก Technology Features
Infotainment
Dashboard Features:
Analog speedometer, tachometer (on some models), fuel gauge, coolant temperature warning light, oil pressure warning light, turn signal indicators.
Driver Assistance
Braking Aid:
Combined braking system on some variants, enhancing stopping power and stability.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or annually, whichever comes first.
Oil Filter Replacement Interval:
Every oil change (if applicable) or every second oil change.
Air Filter Cleaning Replacement:
Inspect every 5,000 km, clean if necessary, replace every 10,000-15,000 km.
Spark Plug Replacement:
Every 10,000-12,000 km.
Variator Belt Inspection:
Inspect every 10,000 km, replace typically between 15,000-25,000 km depending on wear.
Fluid Specifications
Coolant Type:
50/50 mixture of ethylene glycol antifreeze and distilled water.
Brake Fluid Type:
DOT 4.
Gear Oil Type:
API GL-4, SAE 80W-90 gear oil.
Known Issues
Common Wear Items:
Variator rollers and belt, brake pads, steering bearings, rear shock absorber bushings.
Potential Electrical Faults:
Voltage regulator failure, stator issues, wiring harness degradation over time.
Fuel System Concerns:
Carburetor gumming if fuel sits for extended periods, fuel filter clogging.
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Manufacturer Specialty:
Renowned for sport motorcycles, but diversified into scooters and touring bikes.
Model Evolution
Introduction Year:
The Leonardo line was introduced in the mid-1990s, with the 125cc model being a significant part of its early success.
Design Influences:
Embraced the maxi-scooter trend, aiming to offer premium features and comfortable commuting.
Production
Manufacturing Location:
Primarily Italy, but production sites may have shifted over time due to parent company acquisitions (e.g., Piaggio Group).
๐Ÿ† Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its comfort and practicality in the maxi-scooter segment during its production run. Praised for its stable ride and storage.
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