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APRILIA PEGASO 650 Service Repair Manual 2005 Onward

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Aprilia Model: Pegaso 650 Model Variant: Factory, Trail, Strada (Common variants for this generation) Year: 2005 onwards Codes Chassis Codes: Likely includes AP813xxx series or similar, specific to the 650cc platform. ๐Ÿ‘‹ Introduction Market Position Segment: Dual-sport / Adventure motorcycle, known for its versatility and Italian flair. Competitive Analysis Competitors: Competed against models like the BMW F650GS, Kawasaki KLR650, and Yamaha XT660R during its production run. Key Features Defining Characteristics: A balanced blend of on-road comfort and off-road capability, a characteristic Italian design, and the use of a Rotax-derived engine. Value Proposition Manual Benefit: Empowers owners and technicians with the knowledge to perform all maintenance and repairs, reducing reliance on specialized workshops and enhancing vehicle longevity and performance. ๐Ÿ“‹ Manual Details Coverage Areas General Coverage: All major repair topics covered A-Z, all models covered within the 2005 onward range. Page Count Estimated Pages: Likely 500+ pages, typical for a comprehensive workshop manual. Manual Type Type: Service Repair Workshop Manual Language Language: English (Assumed, standard for international manuals of this type unless otherwise specified) Format Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine Systems: Engine mechanicals, fuel injection system (EFI), ignition system, cooling system, lubrication system, exhaust system, engine diagnostics. Drivetrain Systems: Clutch operation and adjustment, gearbox (transmission) internal components, final drive (chain and sprockets), lubrication. Chassis Systems: Frame and subframe inspection, suspension (forks, rear shock absorber, linkages), steering system, wheel bearings, braking system (front and rear discs, calipers, master cylinders), ABS (if equipped). Electrical Systems: Wiring diagrams, lighting system (headlight, taillight, indicators), battery, charging system (alternator/stator, regulator/rectifier), starter motor, instrumentation, sensors, ECU (Engine Control Unit) and related sensors. Bodywork And Trim: Fairings, fuel tank, seat, luggage system mounting points, body panel removal and installation. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug inspection/replacement, chain adjustment and lubrication, brake fluid checks, coolant checks, tire pressure checks. Troubleshooting: Diagnostic procedures for common faults, fault code lookup (if applicable), symptom-based troubleshooting guides. Component Overhaul: Detailed steps for engine disassembly and reassembly, gearbox repair, suspension fork rebuild, brake caliper overhaul, carburetor cleaning/rebuild (if applicable to specific models within the range), fuel injection system components. Special Procedures: Valve clearance adjustment, timing chain inspection, ECU remapping (if applicable), electrical component testing, ABS bleeding procedures. Technical Depth Depth: Comprehensive: From basic servicing and routine maintenance to complete engine rebuilds, electrical system diagnostics, and advanced component overhauls. Comparable to official factory service manuals used by dealerships and independent specialists. ๐Ÿ“Š Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Readability: High resolution for clear text and diagrams, optimized for digital viewing and printing. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format, printable on various paper types) โš™๏ธ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled, DOHC Engine Capacity: 652 cc Bore X Stroke: 100 mm x 83 mm (Typical for the Rotax 654 engine). Compression Ratio: Approximately 10.0:1 to 11.5:1 (Varies slightly by model year and specific variant). Performance Horsepower: Approximately 48-50 HP (at crankshaft) @ 6500-7000 rpm. Torque: Approximately 57-60 Nm (at crankshaft) @ 5000-6000 rpm. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - typically Weber Marelli or similar system. Fuel Type: Unleaded gasoline (95 RON recommended) Ignition System Ignition Type: Digital electronic ignition Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Capacity: Approximately 2.2 - 2.5 Liters (including oil filter, refer to manual for exact spec). Oil Grade: 10W-40 or 15W-50 Synthetic Motorcycle Oil (API SG/SH/SJ/SL/SM rated). ๐Ÿ”ง Transmission Standard Type: 5-speed sequential manual gearbox Optional Options: N/A (Standard 5-speed transmission) Features Clutch Type: Wet multi-plate clutch Final Drive: O-ring sealed chain drive ๐Ÿ“ Dimensions Exterior Length: Approx. 2150 mm (Varies slightly by model variant - Trail vs. Strada) Width: Approx. 850 mm (Varies slightly by model variant) Height: Approx. 1250 mm (Varies slightly by model variant) Seat Height: Approx. 850-870 mm (Adjustable or varies by suspension setup) Weights Dry Weight: Approx. 160-170 kg (Varies by model variant and standard equipment) Wet Weight: Approx. 175-185 kg (with all fluids) Gross Vehicle Weight Rating: Typically around 370-390 kg (including rider and luggage) Fluid Capacities Fuel Tank Capacity: 16 Liters (approx. 3.0 Liter reserve) Coolant Capacity: Approx. 1.3 Liters ๐Ÿ›ก๏ธ Safety Features Ratings Crash Safety: N/A (Motorcycles are not typically subjected to the same crash testing standards as cars) Active Features Braking System: Hydraulic disc brakes front and rear. ABS was optional on some models. Lighting: Halogen headlight, LED taillight, amber turn signals. Passive Features Frame Construction: Steel frame for rigidity and durability. Ergonomics: Designed for a comfortable riding position suitable for commuting and touring. ๐Ÿ’ก Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, coolant temperature gauge, and warning lights. Driver Assistance ABS System: Optional Anti-lock Braking System (ABS) available...
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APRILIA PEGASO 650 Service Repair Manual 2005 Onward
๐Ÿท๏ธ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650
Model Variant:
Factory, Trail, Strada (Common variants for this generation)
Year:
2005 onwards
Codes
Chassis Codes:
Likely includes AP813xxx series or similar, specific to the 650cc platform.
๐Ÿ‘‹ Introduction
Market Position
Segment:
Dual-sport / Adventure motorcycle, known for its versatility and Italian flair.
Competitive Analysis
Competitors:
Competed against models like the BMW F650GS, Kawasaki KLR650, and Yamaha XT660R during its production run.
Key Features
Defining Characteristics:
A balanced blend of on-road comfort and off-road capability, a characteristic Italian design, and the use of a Rotax-derived engine.
Value Proposition
Manual Benefit:
Empowers owners and technicians with the knowledge to perform all maintenance and repairs, reducing reliance on specialized workshops and enhancing vehicle longevity and performance.
๐Ÿ“‹ Manual Details
Coverage Areas
General Coverage:
All major repair topics covered A-Z, all models covered within the 2005 onward range.
Page Count
Estimated Pages:
Likely 500+ pages, typical for a comprehensive workshop manual.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (Assumed, standard for international manuals of this type unless otherwise specified)
Format
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, fuel injection system (EFI), ignition system, cooling system, lubrication system, exhaust system, engine diagnostics.
Drivetrain Systems:
Clutch operation and adjustment, gearbox (transmission) internal components, final drive (chain and sprockets), lubrication.
Chassis Systems:
Frame and subframe inspection, suspension (forks, rear shock absorber, linkages), steering system, wheel bearings, braking system (front and rear discs, calipers, master cylinders), ABS (if equipped).
Electrical Systems:
Wiring diagrams, lighting system (headlight, taillight, indicators), battery, charging system (alternator/stator, regulator/rectifier), starter motor, instrumentation, sensors, ECU (Engine Control Unit) and related sensors.
Bodywork And Trim:
Fairings, fuel tank, seat, luggage system mounting points, body panel removal and installation.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug inspection/replacement, chain adjustment and lubrication, brake fluid checks, coolant checks, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common faults, fault code lookup (if applicable), symptom-based troubleshooting guides.
Component Overhaul:
Detailed steps for engine disassembly and reassembly, gearbox repair, suspension fork rebuild, brake caliper overhaul, carburetor cleaning/rebuild (if applicable to specific models within the range), fuel injection system components.
Special Procedures:
Valve clearance adjustment, timing chain inspection, ECU remapping (if applicable), electrical component testing, ABS bleeding procedures.
Technical Depth
Depth:
Comprehensive: From basic servicing and routine maintenance to complete engine rebuilds, electrical system diagnostics, and advanced component overhauls. Comparable to official factory service manuals used by dealerships and independent specialists.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Readability:
High resolution for clear text and diagrams, optimized for digital viewing and printing.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format, printable on various paper types)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, liquid-cooled, DOHC
Engine Capacity:
652 cc
Bore X Stroke:
100 mm x 83 mm (Typical for the Rotax 654 engine).
Compression Ratio:
Approximately 10.0:1 to 11.5:1 (Varies slightly by model year and specific variant).
Performance
Horsepower:
Approximately 48-50 HP (at crankshaft) @ 6500-7000 rpm.
Torque:
Approximately 57-60 Nm (at crankshaft) @ 5000-6000 rpm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - typically Weber Marelli or similar system.
Fuel Type:
Unleaded gasoline (95 RON recommended)
Ignition System
Ignition Type:
Digital electronic ignition
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Capacity:
Approximately 2.2 - 2.5 Liters (including oil filter, refer to manual for exact spec).
Oil Grade:
10W-40 or 15W-50 Synthetic Motorcycle Oil (API SG/SH/SJ/SL/SM rated).
๐Ÿ”ง Transmission
Standard
Type:
5-speed sequential manual gearbox
Optional
Options:
N/A (Standard 5-speed transmission)
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
O-ring sealed chain drive
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 2150 mm (Varies slightly by model variant - Trail vs. Strada)
Width:
Approx. 850 mm (Varies slightly by model variant)
Height:
Approx. 1250 mm (Varies slightly by model variant)
Seat Height:
Approx. 850-870 mm (Adjustable or varies by suspension setup)
Weights
Dry Weight:
Approx. 160-170 kg (Varies by model variant and standard equipment)
Wet Weight:
Approx. 175-185 kg (with all fluids)
Gross Vehicle Weight Rating:
Typically around 370-390 kg (including rider and luggage)
Fluid Capacities
Fuel Tank Capacity:
16 Liters (approx. 3.0 Liter reserve)
Coolant Capacity:
Approx. 1.3 Liters
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Safety:
N/A (Motorcycles are not typically subjected to the same crash testing standards as cars)
Active Features
Braking System:
Hydraulic disc brakes front and rear. ABS was optional on some models.
Lighting:
Halogen headlight, LED taillight, amber turn signals.
Passive Features
Frame Construction:
Steel frame for rigidity and durability.
Ergonomics:
Designed for a comfortable riding position suitable for commuting and touring.
๐Ÿ’ก Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, coolant temperature gauge, and warning lights.
Driver Assistance
ABS System:
Optional Anti-lock Braking System (ABS) available on certain models, which would be detailed in the manual.
Connectivity
ECU Functions:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters. Manual provides diagnostic access.
Lighting Technology
Headlight Type:
Halogen bulb (e.g., H4 type), manual covers replacement and aiming.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 - 10,000 km or annually, whichever comes first (refer to manual for exact specification).
Air Filter Check:
Every 6,000 km or annually.
Spark Plug Inspection:
Every 12,000 - 18,000 km.
Valve Clearance Check:
Every 12,000 - 18,000 km.
Chain Maintenance:
Lubricate and adjust every 1,000 km or as needed. Replace when worn.
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant, mixed with distilled water (50/50 ratio).
Brake Fluid:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Problems:
Potential for stator/regulator issues (common in many motorcycles of this era), minor electrical gremlins, front fork seal leaks, and chain/sprocket wear. The manual will detail how to diagnose and fix these.
Specific Component Wear:
Water pump seals and clutch slave cylinder seals can be wear items over time.
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles, particularly in the sportbike and off-road segments. Founded in 1945.
Model Evolution
Lineage:
The Pegaso 650 line has a history dating back to the early 1990s, evolving through various engine configurations and styling updates. The 2005 onward models represent a significant update, often featuring fuel injection and updated chassis components.
Production
Manufacturing Location:
Italy
Production Years:
The Pegaso 650 platform was in production in various forms from the early 1990s through the late 2000s, with the 650cc Rotax-engined version being prevalent from the mid-2000s onwards.
๐Ÿ† Awards & Recognition
Recognitions
Motorcycle Reviews:
While specific awards might be scarce, the Pegaso 650 was generally well-regarded for its versatility and enjoyable riding characteristics in its segment during its production years.
Ratings
Owner Satisfaction:
Owner satisfaction often tied to its balanced performance and the appeal of the Aprilia brand.
Certifications
Manual Standard:
Designed to meet or exceed the standards of professional automotive repair documentation.
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