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Aprilia Pegaso 650 Strada Trail Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Model Variants: Strada, Trail Codes Chassis Code Range: AP8100000 onwards 👋 Introduction Market Position Segment: Lightweight adventure-styled motorcycle, dual-purpose capability. Competitive Analysis Competitors: BMW F650GS, Kawasaki KLR650, Honda Transalp, Suzuki V-Strom 650 (contemporary models). Key Features Versatility: Designed for both on-road commuting and light off-road exploration, comfortable ergonomics. Engine Platform: Robust and reliable Rotax-designed single-cylinder engine. 📋 Manual Details Coverage Areas Manual Type: Factory Service and Repair Manual Language: English Format: Digital (PDF) Page Count Page Count: Estimated 400+ pages (typical for comprehensive factory manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures, cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication system, cooling system, fuel system (carburetor/injection specifics). Engine Management: Ignition system, fuel injection system (if applicable), ECU diagnostics, sensor testing, troubleshooting ignition and fuel delivery issues. Transmission Drivetrain: Clutch assembly, gearbox disassembly and reassembly, gear selection mechanism, final drive (chain and sprockets), bearing checks. Chassis Suspension: Front fork (Öhlins or Marzocchi variants), rear shock absorber (WP or Sachs variants), swingarm, linkage system (if applicable), wheel bearing replacement, steering head bearing maintenance. Braking System: Brake caliper overhaul, master cylinder replacement, brake line routing and bleeding, disc inspection and replacement, ABS system components and troubleshooting (if equipped). Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting system (headlight, taillight, indicators), horn, instrument panel, fuse box, relay functions, ECU connectors. Bodywork Trim: Fairing removal and installation, seat removal, fuel tank removal, fender replacement, graphics, plastics, seat upholstery. Procedures Included Scheduled Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, valve clearance adjustment, chain adjustment and lubrication, brake pad inspection. Troubleshooting: Diagnostic flowcharts for common issues (starting problems, running issues, electrical faults), fault code interpretation. Repair Rebuild: Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly with torque specifications. Diagnostics: Testing procedures for electrical components, sensors, actuators, and mechanical systems. Technical Depth Depth Level: Comprehensive factory-level detail, suitable for professional technicians and experienced DIY mechanics. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Text-searchable PDF for quick information retrieval. Printability: Printable pages for workshop use. Print Quality Image Resolution: High-resolution diagrams, schematics, and photographic illustrations. Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Compression Ratio: 10.0:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Peak: Approx. 48-50 hp @ 6500-7000 rpm (varies slightly by year/market) Torque Peak: Approx. 57-60 Nm @ 5500-6000 rpm (varies slightly by year/market) Fuel System Fuel Delivery: Carburetor (early models), Electronic Fuel Injection (later models, e.g., Delphi) Fuel Type: Unleaded gasoline, minimum 91 RON Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Capacity: Approx. 2.2 - 2.5 liters (with filter change) Oil Specification: SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MA certified 🔧 Transmission Standard Transmission Type: 5-speed manual sequential gearbox Optional Optional Transmission: N/A Features Clutch Type: Wet multi-plate clutch, cable operated Final Drive: O-ring sealed chain, 520 pitch 📐 Dimensions Exterior Length: Approx. 2170 mm (Strada), 2215 mm (Trail) Width: Approx. 840 mm (Strada), 860 mm (Trail) Height: Approx. 1210 mm (Strada), 1280 mm (Trail) Wheelbase: Approx. 1475 mm (Strada), 1485 mm (Trail) Seat Height: Approx. 830 mm (Strada), 870 mm (Trail) Weights Dry Weight: Approx. 168 kg (Strada), 175 kg (Trail) Wet Weight: Approx. 185 kg (Strada), 192 kg (Trail) (estimated) Fuel Tank Capacity: 13 liters (including 3.5 liter reserve) Wheels Tires Front Wheel Size: 17 inch (Strada), 19 inch (Trail) Rear Wheel Size: 17 inch Front Tire Size: 110/70-17 (Strada), 100/90-19 (Trail) Rear Tire Size: 140/70-17 Wheel Type: Cast aluminum alloy wheels Suspension Travel Front Suspension Travel: 130 mm (Strada), 160 mm (Trail) Rear Suspension Travel: 140 mm (Strada), 160 mm (Trail) 🛡️ Safety Features Ratings Crash Safety Ratings: N/A (Motorcycle specific safety standards apply) Active Features ABS: Optional ABS available on some models/markets Braking Power: Dual 300mm discs with 2-piston calipers (front), Single 240mm disc with 1-piston caliper (rear). Passive Features Lighting: Halogen headlight, LED taillight, incandescent turn signals. 💡 Technology Features Infotainment Infotainment System: N/A (Basic instrumentation) Driver Assistance Assistance Features: Optional ABS (Anti-lock Braking System). Connectivity Connectivity Options: N/A Instrumentation Instrument Panel: Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, coolant temperature warning light, oil pressure warning light, neutral indicator. 🔧 Maintenance Service Intervals Oil Filter Change Interval: Every 6,000 km or 12 months, whichever comes first. Engine Oil Change Interval: Every 6,000 km or 12 months, whichever comes first. Air Filter Cleaning Replacement: Inspect every 6,000 km, replace as needed or every 18,000 km. Spark Plug Replacement Interval: Every 12,000 km (or as per specific plug type). Valve Clearance Check Interval: Every 12,000 km. Chain Adjustment Lubrication Interval: Every 1,000 km and after washing or riding in rain....
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Aprilia Pegaso 650 Strada Trail Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 650
Model Variants:
Strada, Trail
Codes
Chassis Code Range:
AP8100000 onwards
👋 Introduction
Market Position
Segment:
Lightweight adventure-styled motorcycle, dual-purpose capability.
Competitive Analysis
Competitors:
BMW F650GS, Kawasaki KLR650, Honda Transalp, Suzuki V-Strom 650 (contemporary models).
Key Features
Versatility:
Designed for both on-road commuting and light off-road exploration, comfortable ergonomics.
Engine Platform:
Robust and reliable Rotax-designed single-cylinder engine.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service and Repair Manual
Language:
English
Format:
Digital (PDF)
Page Count
Page Count:
Estimated 400+ pages (typical for comprehensive factory manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul procedures, cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication system, cooling system, fuel system (carburetor/injection specifics).
Engine Management:
Ignition system, fuel injection system (if applicable), ECU diagnostics, sensor testing, troubleshooting ignition and fuel delivery issues.
Transmission Drivetrain:
Clutch assembly, gearbox disassembly and reassembly, gear selection mechanism, final drive (chain and sprockets), bearing checks.
Chassis Suspension:
Front fork (Öhlins or Marzocchi variants), rear shock absorber (WP or Sachs variants), swingarm, linkage system (if applicable), wheel bearing replacement, steering head bearing maintenance.
Braking System:
Brake caliper overhaul, master cylinder replacement, brake line routing and bleeding, disc inspection and replacement, ABS system components and troubleshooting (if equipped).
Electrical System:
Wiring diagrams, starter motor, alternator, battery, lighting system (headlight, taillight, indicators), horn, instrument panel, fuse box, relay functions, ECU connectors.
Bodywork Trim:
Fairing removal and installation, seat removal, fuel tank removal, fender replacement, graphics, plastics, seat upholstery.
Procedures Included
Scheduled Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, valve clearance adjustment, chain adjustment and lubrication, brake pad inspection.
Troubleshooting:
Diagnostic flowcharts for common issues (starting problems, running issues, electrical faults), fault code interpretation.
Repair Rebuild:
Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly with torque specifications.
Diagnostics:
Testing procedures for electrical components, sensors, actuators, and mechanical systems.
Technical Depth
Depth Level:
Comprehensive factory-level detail, suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Printability:
Printable pages for workshop use.
Print Quality
Image Resolution:
High-resolution diagrams, schematics, and photographic illustrations.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
10.0:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower Peak:
Approx. 48-50 hp @ 6500-7000 rpm (varies slightly by year/market)
Torque Peak:
Approx. 57-60 Nm @ 5500-6000 rpm (varies slightly by year/market)
Fuel System
Fuel Delivery:
Carburetor (early models), Electronic Fuel Injection (later models, e.g., Delphi)
Fuel Type:
Unleaded gasoline, minimum 91 RON
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Capacity:
Approx. 2.2 - 2.5 liters (with filter change)
Oil Specification:
SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MA certified
🔧 Transmission
Standard
Transmission Type:
5-speed manual sequential gearbox
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet multi-plate clutch, cable operated
Final Drive:
O-ring sealed chain, 520 pitch
📐 Dimensions
Exterior
Length:
Approx. 2170 mm (Strada), 2215 mm (Trail)
Width:
Approx. 840 mm (Strada), 860 mm (Trail)
Height:
Approx. 1210 mm (Strada), 1280 mm (Trail)
Wheelbase:
Approx. 1475 mm (Strada), 1485 mm (Trail)
Seat Height:
Approx. 830 mm (Strada), 870 mm (Trail)
Weights
Dry Weight:
Approx. 168 kg (Strada), 175 kg (Trail)
Wet Weight:
Approx. 185 kg (Strada), 192 kg (Trail) (estimated)
Fuel Tank Capacity:
13 liters (including 3.5 liter reserve)
Wheels Tires
Front Wheel Size:
17 inch (Strada), 19 inch (Trail)
Rear Wheel Size:
17 inch
Front Tire Size:
110/70-17 (Strada), 100/90-19 (Trail)
Rear Tire Size:
140/70-17
Wheel Type:
Cast aluminum alloy wheels
Suspension Travel
Front Suspension Travel:
130 mm (Strada), 160 mm (Trail)
Rear Suspension Travel:
140 mm (Strada), 160 mm (Trail)
🛡️ Safety Features
Ratings
Crash Safety Ratings:
N/A (Motorcycle specific safety standards apply)
Active Features
ABS:
Optional ABS available on some models/markets
Braking Power:
Dual 300mm discs with 2-piston calipers (front), Single 240mm disc with 1-piston caliper (rear).
Passive Features
Lighting:
Halogen headlight, LED taillight, incandescent turn signals.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation)
Driver Assistance
Assistance Features:
Optional ABS (Anti-lock Braking System).
Connectivity
Connectivity Options:
N/A
Instrumentation
Instrument Panel:
Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, coolant temperature warning light, oil pressure warning light, neutral indicator.
🔧 Maintenance
Service Intervals
Oil Filter Change Interval:
Every 6,000 km or 12 months, whichever comes first.
Engine Oil Change Interval:
Every 6,000 km or 12 months, whichever comes first.
Air Filter Cleaning Replacement:
Inspect every 6,000 km, replace as needed or every 18,000 km.
Spark Plug Replacement Interval:
Every 12,000 km (or as per specific plug type).
Valve Clearance Check Interval:
Every 12,000 km.
Chain Adjustment Lubrication Interval:
Every 1,000 km and after washing or riding in rain.
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze/coolant (e.g., Motorex Coolant M3.0 or equivalent), 50% solution with distilled water.
Brake Fluid Type:
DOT 4
Fork Oil Type Level:
SAE 7.5W or 10W, level specified per fork type (e.g., 100mm from top when compressed).
Known Issues
Common Wear Items:
Chain and sprockets, rear brake pads, clutch plates (high mileage).
Electrical Gremlins:
Occasional stator issues, regulator/rectifier failures reported on some units.
Fuel System Issues:
Carburetor jetting can be sensitive to altitude, fuel injection sensor issues (TPS, MAP).
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Brand Specialty:
Known for performance-oriented motorcycles, racing heritage.
Model Evolution
Introduction Year:
2000 (approximate, with earlier Pegaso models predating this generation)
Major Updates:
Transition from carburetor to fuel injection, refinement of suspension components, cosmetic updates.
Production
Production Years:
Circa 2000-2008 (generation covered by this manual)
Engine Supplier:
Rotax (Bombardier Recreational Products)
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards are not extensively documented for this model, it was generally well-regarded for its versatility and value in the middleweight adventure-touring segment.
Ratings
Reliability Perception:
Generally considered reliable with proper maintenance, leveraging the robust Rotax engine platform.
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