Aprilia Pegaso 655 Workshop Service Repair Manual 1995
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๐ท๏ธ Basic Information Identification Make: Aprilia Model: Pegaso 655 Model Year: 1995 Generation Generation Name: First Generation Pegaso Generation Years: 1990-2004 ๐ Introduction Market Position Target Audience: Aprilia Pegaso 655 owners, independent motorcycle mechanics, and DIY enthusiasts with mechanical aptitude. Competitive Analysis Manual Value Proposition: Provides vehicle-specific, factory-level repair information, mirroring the content used by authorized dealerships, ensuring accuracy and reliability for all service tasks. Key Features Content Quality: Accurate, clear, concise text with step-by-step detailed illustrations and instructions. Diagnostic Tools: Includes troubleshooting sections to aid in identifying and resolving common and complex issues. Visual Aids: Packed with exploded views, diagrams, and illustrations to clarify procedures and component locations. ๐ Manual Details Coverage Areas Primary Coverage: Complete Service, Repair, Maintenance, Diagnosis, and Overhaul Component Scope: From front wheel to rear wheel, encompassing all major mechanical and electrical systems. Page Count Estimated Page Count: 300-500 (typical for comprehensive workshop manuals of this era) Manual Type Manual Classification: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF ๐ Manual Coverage Systems Covered Engine: Engine Removal/Installation, Fuel System, Lubrication & Cooling, Combustion System, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer Transmission: Gearbox, Clutch System, Transmission System Chassis And Suspension: Front Wheel & Steering System, Rear Wheel System, Chassis, Suspension (Front & Rear) Brakes: Braking System Electrical: Alternator/Starter Clutch, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams Bodywork And Exhaust: Fenders and Exhaust Pipe, Body & Fixtures, Frame/Body Panels/Exhaust System Fuel And Cooling: Engine Fuel System, Cooling System, Fuel Injection System Wheels And Tires: Wheels & Tires Procedures Included Routine Maintenance: Periodic checks, Adjustments, Tune-ups, Fluid changes, Filter replacements Major Repairs: Engine disassembly/reassembly, Transmission overhaul, Clutch system repairs, Suspension rebuilds, Brake system service Diagnostics: Troubleshooting guides, Symptom-based diagnostics, Electrical system fault finding Technical Information: Specifications, Wiring schematics, Exploded views, Torque values, Component identification Technical Depth Depth Level: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical troubleshooting. ๐ Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable, depending on the OCR quality of the original document. Print Quality Print Capability: Printable pages for easy reference in a workshop environment. Binding Type Digital Binding: N/A (Digital format) Paper Type Digital Paper Type: N/A (Digital format) Navigation Ease Of Navigation: Easy to navigate with zoom-in/out functionality for detailed viewing. Accessibility Digital Storage: Can be copied and saved on multiple devices for persistent access. โ๏ธ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke Engine Displacement: 655 cc (Actual displacement for the Pegaso 655 is typically 652cc, but 655cc is often cited in marketing or regional variations. The manual would specify the exact figure). Engine Configuration: Single-cylinder, liquid-cooled, DOHC (typically) Performance Horsepower Estimate: Approx. 48-50 HP (at crankshaft, typical for this era and engine size) Torque Estimate: Approx. 55-60 Nm (at crankshaft, typical) Fuel System Fuel Delivery: Carburetor (likely Dell'Orto PHF/PHM) or Fuel Injection (later models or specific regional variants may have FI. The 1995 model is likely carbureted, but the manual will clarify). Fuel Type: Unleaded gasoline (Petrol) Lubrication Oil Type: High-quality motorcycle-specific 4-stroke engine oil (e.g., SAE 10W-40 or 20W-50, viscosity depending on ambient temperature). Manual will specify exact API/JASO rating. Oil Capacity: Approx. 2.0 - 2.5 Liters (with filter change, exact specification in manual). ๐ง Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet multi-plate clutch, hydraulically operated Features Gear Ratios: Specific gear ratios for each gear will be detailed in the manual. Final Drive: Chain drive ๐ Dimensions Exterior Wheelbase: Approx. 1470 mm (1995 model, can vary slightly). Weights Dry Weight: Approx. 170-180 kg (varies by exact specification and factory equipment). Gross Vehicle Weight Rating: Will be specified in the manual. Tires Front Tire Size: Typically 90/90-21 or similar. Rear Tire Size: Typically 130/80-17 or similar. Wheels Wheel Type: Spoked wheels (typical for this model). ๐ก๏ธ Safety Features Ratings Safety Certification: European standards for motorcycles of its era. Active Features Braking System Type: Disc brakes, front and rear. Typically dual front discs and a single rear disc. Passive Features Lighting: Headlight, taillight, brake lights, turn signals. ๐ก Technology Features Infotainment Instrumentation: Analog speedometer, tachometer, fuel gauge, odometer, trip meter, warning lights (oil pressure, neutral, high beam, turn signals). Driver Assistance ABS: ABS was generally an optional extra or not available on models from 1995. Manual will confirm availability. Connectivity Diagnostic Ports: Older diagnostic methods, likely relying on multimeter testing and visual inspection as per manual instructions. No advanced OBD-II style ports. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 km or annually, whichever comes first. Manual will provide exact interval. Spark Plug Replacement: Often around 10,000 - 15,000 km. Manual will specify type and interval. Valve Clearance Check: Typically every 10,000 - 20,000 km. Crucial for performance and engine longevity. Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze/coolant mixture (50/50 with distilled...
Aprilia Pegaso 655 owners, independent motorcycle mechanics, and DIY enthusiasts with mechanical aptitude.
Competitive Analysis
Manual Value Proposition:
Provides vehicle-specific, factory-level repair information, mirroring the content used by authorized dealerships, ensuring accuracy and reliability for all service tasks.
Key Features
Content Quality:
Accurate, clear, concise text with step-by-step detailed illustrations and instructions.
Diagnostic Tools:
Includes troubleshooting sections to aid in identifying and resolving common and complex issues.
Visual Aids:
Packed with exploded views, diagrams, and illustrations to clarify procedures and component locations.
๐ Manual Details
Coverage Areas
Primary Coverage:
Complete Service, Repair, Maintenance, Diagnosis, and Overhaul
Component Scope:
From front wheel to rear wheel, encompassing all major mechanical and electrical systems.
Page Count
Estimated Page Count:
300-500 (typical for comprehensive workshop manuals of this era)
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical troubleshooting.
๐ Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable, depending on the OCR quality of the original document.
Print Quality
Print Capability:
Printable pages for easy reference in a workshop environment.
Binding Type
Digital Binding:
N/A (Digital format)
Paper Type
Digital Paper Type:
N/A (Digital format)
Navigation
Ease Of Navigation:
Easy to navigate with zoom-in/out functionality for detailed viewing.
Accessibility
Digital Storage:
Can be copied and saved on multiple devices for persistent access.
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke
Engine Displacement:
655 cc (Actual displacement for the Pegaso 655 is typically 652cc, but 655cc is often cited in marketing or regional variations. The manual would specify the exact figure).
Engine Configuration:
Single-cylinder, liquid-cooled, DOHC (typically)
Performance
Horsepower Estimate:
Approx. 48-50 HP (at crankshaft, typical for this era and engine size)
Torque Estimate:
Approx. 55-60 Nm (at crankshaft, typical)
Fuel System
Fuel Delivery:
Carburetor (likely Dell'Orto PHF/PHM) or Fuel Injection (later models or specific regional variants may have FI. The 1995 model is likely carbureted, but the manual will clarify).
Fuel Type:
Unleaded gasoline (Petrol)
Lubrication
Oil Type:
High-quality motorcycle-specific 4-stroke engine oil (e.g., SAE 10W-40 or 20W-50, viscosity depending on ambient temperature). Manual will specify exact API/JASO rating.
Specific gear ratios for each gear will be detailed in the manual.
Final Drive:
Chain drive
๐ Dimensions
Exterior
Wheelbase:
Approx. 1470 mm (1995 model, can vary slightly).
Weights
Dry Weight:
Approx. 170-180 kg (varies by exact specification and factory equipment).
Gross Vehicle Weight Rating:
Will be specified in the manual.
Tires
Front Tire Size:
Typically 90/90-21 or similar.
Rear Tire Size:
Typically 130/80-17 or similar.
Wheels
Wheel Type:
Spoked wheels (typical for this model).
๐ก๏ธ Safety Features
Ratings
Safety Certification:
European standards for motorcycles of its era.
Active Features
Braking System Type:
Disc brakes, front and rear. Typically dual front discs and a single rear disc.
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals.
๐ก Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, fuel gauge, odometer, trip meter, warning lights (oil pressure, neutral, high beam, turn signals).
Driver Assistance
ABS:
ABS was generally an optional extra or not available on models from 1995. Manual will confirm availability.
Connectivity
Diagnostic Ports:
Older diagnostic methods, likely relying on multimeter testing and visual inspection as per manual instructions. No advanced OBD-II style ports.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km or annually, whichever comes first. Manual will provide exact interval.
Spark Plug Replacement:
Often around 10,000 - 15,000 km. Manual will specify type and interval.
Valve Clearance Check:
Typically every 10,000 - 20,000 km. Crucial for performance and engine longevity.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture (50/50 with distilled water). Manual will specify exact type and concentration.
Brake Fluid Type:
DOT 4 or DOT 5.1, depending on system specification. Manual is essential for correct type.
Fork Oil Type:
Specific viscosity fork oil (e.g., SAE 7.5W or 10W), manual will specify exact type and quantity per fork leg.
Known Issues
Common Wear Items:
Clutch plates, fork seals, exhaust gaskets, chain and sprockets, wheel bearings due to mileage.
Electrical Gremlins:
As with many bikes of this era, wiring harness connections, rectifier/regulator issues, and starter solenoid problems can arise with age and mileage. Manual is key for diagnosing.
Engine Considerations:
Proper oil changes and regular valve adjustments are critical for the longevity of the single-cylinder engine. Overheating can be an issue if the cooling system is not maintained.
๐ Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters.
Model Evolution
Pegaso Lineage:
The Pegaso line was Aprilia's entry into the dual-sport/adventure touring segment, offering versatility for both on-road and light off-road use. The 655cc engine was a significant evolution in the line.
Production
Production Period:
The Pegaso 655 was produced through the 1990s into the early 2000s, with various iterations and engine sizes.
๐ Awards & Recognition
Recognitions
Model Reputation:
The Pegaso series was generally well-regarded for its robust engine and comfortable riding position, suitable for touring and commuting.