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Aprilia RS50 2001 Factory Service Repair Manual

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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Aprilia Model: RS 50 Year: 2001 Generation Generation Identifier: Second Generation (2000-2005) Codes Chassis Code: AP8114410 ๐Ÿ‘‹ Introduction Market Position Segment: Entry-level sportbike, geared towards younger riders and A1 license holders Competitive Analysis Competitors: Yamaha TZR50, Honda NSR50, Derbi GPR50 Key Features Design: Aggressive styling mimicking larger Aprilia sportbikes, aerodynamic fairings Performance Focus: Emphasis on sporty handling and acceleration within the 50cc class Build Quality: Renowned Aprilia build quality and attention to detail for its class ๐Ÿ“‹ Manual Details Coverage Areas Manual Scope: Comprehensive factory service and repair Page Count Page Count: 250 Manual Type Manual Type: Factory Service Manual Language Language: English Format Format: PDF (Digital Download) ๐Ÿ“– Manual Coverage Systems Covered Engine: Disassembly, inspection, assembly, tuning, troubleshooting Fuel System: Carburetor adjustment (Dell'Orto PHVA 17.5 ED), fuel lines, fuel tank, fuel pump (if applicable) Ignition System: CDI unit, spark plug specifications, stator and rotor testing Cooling System: Radiator, water pump, thermostat, coolant type and capacity Exhaust System: Expansion chamber, muffler, gasket replacement Transmission: Clutch operation, gearbox disassembly, inspection, assembly, lubrication Frame And Suspension: Front fork (upside-down type), rear shock absorber, swingarm, linkage lubrication and adjustment Braking System: Front and rear brake caliper servicing, hydraulic system bleeding, pad replacement, disc inspection Electrical System: Wiring diagrams, lighting, horn, battery maintenance, starter motor, charging system Bodywork And Trim: Fairing removal and installation, seat, controls, instrumentation Troubleshooting: Diagnostic charts for common starting, running, and performance issues Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks Engine Rebuild: Top-end (piston, cylinder, head) and bottom-end (crankshaft, bearings) procedures Carburetor Tuning: Jetting adjustments, float height, idle speed setting Suspension Setup: Preload adjustment, damping settings (if applicable) Brake Bleeding: Step-by-step guide for hydraulic brake system bleeding Electrical Diagnostics: Component testing, continuity checks, voltage measurements Special Tool Identification: Lists and usage of specific Aprilia tools required for repairs Technical Depth Depth Level: Expert; covers complete overhaul and advanced diagnostics ๐Ÿ“Š Manual Specifications File Format File Format: PDF Print Quality Resolution: High-resolution, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, liquid-cooled Displacement: 49.7 cc (3.03 cu in) Bore X Stroke: 39.5 mm x 40.6 mm Compression Ratio: Approx. 7.4:1 (often variates with market regulations) Power Output: Typically around 6.5-7.0 HP at 9,000 RPM (restricted for A1 license) Torque: Approx. 5.0 Nm (3.7 lb-ft) at 8,500 RPM Performance Top Speed: Legally restricted in many markets, often around 45 mph (72 km/h) Fuel System Carburetor: Dell'Orto PHVA 17.5 ED Fuel Type: Unleaded gasoline, minimum 95 RON Fuel Mixture: Premix (oil mixed with gasoline) or separate oil injection system Lubrication Oil Type: Two-stroke engine oil, API TC or JASO FD certified ๐Ÿ”ง Transmission Standard Transmission Type: 6-speed manual transmission Features Clutch Type: Wet, multi-plate Final Drive: Chain drive (520 pitch) ๐Ÿ“ Dimensions Exterior Length: Approx. 1940 mm (76.4 in) Width: Approx. 730 mm (28.7 in) Height: Approx. 1130 mm (44.5 in) Wheelbase: Approx. 1340 mm (52.8 in) Cargo Seat Height: Approx. 800 mm (31.5 in) Weights Dry Weight: Approx. 105 kg (231 lbs) Fuel Tank Capacity: 13 Liters (3.4 US gal) ๐Ÿ›ก๏ธ Safety Features Ratings Safety Standards: Compliant with European L1e-B moped regulations Active Features Brakes: Front: 280mm disc with 2-piston caliper; Rear: 220mm disc with 2-piston caliper Tires: Front: 100/80-17; Rear: 130/70-17 Passive Features Lighting: Halogen headlamp, LED taillight Chassis: Aluminum alloy twin-spar frame for rigidity and light weight ๐Ÿ’ก Technology Features Infotainment Dashboard: Analog tachometer, speedometer, odometer, coolant temperature gauge, indicator lights Driver Assistance ABS: Not equipped Connectivity Features: Basic electrical systems, no advanced electronic features ๐Ÿ”ง Maintenance Service Intervals Oil Change Recommendation: Every 3,000-5,000 km (1,800-3,000 miles) or annually Spark Plug Replacement: Every 6,000-8,000 km (3,700-5,000 miles) Air Filter Cleaning: Every 3,000 km (1,800 miles) or as needed based on conditions Chain Lubrication And Adjustment: Every 500 km (300 miles) or after riding in wet conditions Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze, 50% solution with distilled water Brake Fluid Type: DOT 4 Transmission Oil Type: API GL-4, SAE 75W/90 or 80W/90 gear oil Known Issues Common Problems: Carburetor jetting sensitivity to altitude and modifications, potential for exhaust gasket leaks, stator failure, clutch wear Tune Up Frequency: Regular tuning of the Dell'Orto carburetor is crucial for optimal performance and longevity ๐Ÿ“š Vehicle History Brand Heritage Brand Legacy: Aprilia is an Italian manufacturer with a strong racing heritage, particularly in smaller displacement classes Model Evolution Generation Summary: The 2001 RS50 is part of the second generation, featuring updated styling and chassis improvements over the first generation (1992-1999) Production Manufacturing Location: Italy Production Years For Model: 1992-2005 (with significant updates in 2000 for the second generation) ๐Ÿ† Awards & Recognition Recognitions Motorcycle Type: Popular among young riders for its style and performance in the...
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Aprilia RS50 2001 Factory Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Aprilia
Model:
RS 50
Year:
2001
Generation
Generation Identifier:
Second Generation (2000-2005)
Codes
Chassis Code:
AP8114410
๐Ÿ‘‹ Introduction
Market Position
Segment:
Entry-level sportbike, geared towards younger riders and A1 license holders
Competitive Analysis
Competitors:
Yamaha TZR50, Honda NSR50, Derbi GPR50
Key Features
Design:
Aggressive styling mimicking larger Aprilia sportbikes, aerodynamic fairings
Performance Focus:
Emphasis on sporty handling and acceleration within the 50cc class
Build Quality:
Renowned Aprilia build quality and attention to detail for its class
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Scope:
Comprehensive factory service and repair
Page Count
Page Count:
250
Manual Type
Manual Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Disassembly, inspection, assembly, tuning, troubleshooting
Fuel System:
Carburetor adjustment (Dell'Orto PHVA 17.5 ED), fuel lines, fuel tank, fuel pump (if applicable)
Ignition System:
CDI unit, spark plug specifications, stator and rotor testing
Cooling System:
Radiator, water pump, thermostat, coolant type and capacity
Exhaust System:
Expansion chamber, muffler, gasket replacement
Transmission:
Clutch operation, gearbox disassembly, inspection, assembly, lubrication
Frame And Suspension:
Front fork (upside-down type), rear shock absorber, swingarm, linkage lubrication and adjustment
Braking System:
Front and rear brake caliper servicing, hydraulic system bleeding, pad replacement, disc inspection
Electrical System:
Wiring diagrams, lighting, horn, battery maintenance, starter motor, charging system
Bodywork And Trim:
Fairing removal and installation, seat, controls, instrumentation
Troubleshooting:
Diagnostic charts for common starting, running, and performance issues
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug checks
Engine Rebuild:
Top-end (piston, cylinder, head) and bottom-end (crankshaft, bearings) procedures
Carburetor Tuning:
Jetting adjustments, float height, idle speed setting
Suspension Setup:
Preload adjustment, damping settings (if applicable)
Brake Bleeding:
Step-by-step guide for hydraulic brake system bleeding
Electrical Diagnostics:
Component testing, continuity checks, voltage measurements
Special Tool Identification:
Lists and usage of specific Aprilia tools required for repairs
Technical Depth
Depth Level:
Expert; covers complete overhaul and advanced diagnostics
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder, liquid-cooled
Displacement:
49.7 cc (3.03 cu in)
Bore X Stroke:
39.5 mm x 40.6 mm
Compression Ratio:
Approx. 7.4:1 (often variates with market regulations)
Power Output:
Typically around 6.5-7.0 HP at 9,000 RPM (restricted for A1 license)
Torque:
Approx. 5.0 Nm (3.7 lb-ft) at 8,500 RPM
Performance
Top Speed:
Legally restricted in many markets, often around 45 mph (72 km/h)
Fuel System
Carburetor:
Dell'Orto PHVA 17.5 ED
Fuel Type:
Unleaded gasoline, minimum 95 RON
Fuel Mixture:
Premix (oil mixed with gasoline) or separate oil injection system
Lubrication
Oil Type:
Two-stroke engine oil, API TC or JASO FD certified
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-speed manual transmission
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive (520 pitch)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 1940 mm (76.4 in)
Width:
Approx. 730 mm (28.7 in)
Height:
Approx. 1130 mm (44.5 in)
Wheelbase:
Approx. 1340 mm (52.8 in)
Cargo
Seat Height:
Approx. 800 mm (31.5 in)
Weights
Dry Weight:
Approx. 105 kg (231 lbs)
Fuel Tank Capacity:
13 Liters (3.4 US gal)
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Standards:
Compliant with European L1e-B moped regulations
Active Features
Brakes:
Front: 280mm disc with 2-piston caliper; Rear: 220mm disc with 2-piston caliper
Tires:
Front: 100/80-17; Rear: 130/70-17
Passive Features
Lighting:
Halogen headlamp, LED taillight
Chassis:
Aluminum alloy twin-spar frame for rigidity and light weight
๐Ÿ’ก Technology Features
Infotainment
Dashboard:
Analog tachometer, speedometer, odometer, coolant temperature gauge, indicator lights
Driver Assistance
ABS:
Not equipped
Connectivity
Features:
Basic electrical systems, no advanced electronic features
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Recommendation:
Every 3,000-5,000 km (1,800-3,000 miles) or annually
Spark Plug Replacement:
Every 6,000-8,000 km (3,700-5,000 miles)
Air Filter Cleaning:
Every 3,000 km (1,800 miles) or as needed based on conditions
Chain Lubrication And Adjustment:
Every 500 km (300 miles) or after riding in wet conditions
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze, 50% solution with distilled water
Brake Fluid Type:
DOT 4
Transmission Oil Type:
API GL-4, SAE 75W/90 or 80W/90 gear oil
Known Issues
Common Problems:
Carburetor jetting sensitivity to altitude and modifications, potential for exhaust gasket leaks, stator failure, clutch wear
Tune Up Frequency:
Regular tuning of the Dell'Orto carburetor is crucial for optimal performance and longevity
๐Ÿ“š Vehicle History
Brand Heritage
Brand Legacy:
Aprilia is an Italian manufacturer with a strong racing heritage, particularly in smaller displacement classes
Model Evolution
Generation Summary:
The 2001 RS50 is part of the second generation, featuring updated styling and chassis improvements over the first generation (1992-1999)
Production
Manufacturing Location:
Italy
Production Years For Model:
1992-2005 (with significant updates in 2000 for the second generation)
๐Ÿ† Awards & Recognition
Recognitions
Motorcycle Type:
Popular among young riders for its style and performance in the 50cc segment
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