Aprilia RST Mille Futura USE and Supplement Service / Repair / Workshop Manual PDF Download

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Basic Information Identification Make: Aprilia Model: RST Mille Futura Product Type: Service/Repair/Workshop Manual Product Subtype: Digital Factory Repair Manual Supplement Codes Internal Product Code: APR-RSTMF-SRM-DL Introduction Market Position Market Segment:...

Type: Motorcycles

Sku: 38541

Tags: Aprilia Misc

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Description

Basic Information
Identification
Make:	Aprilia
Model:	RST Mille Futura
Product Type:	Service/Repair/Workshop Manual
Product Subtype:	Digital Factory Repair Manual Supplement
Codes
Internal Product Code:	APR-RSTMF-SRM-DL

Introduction
Market Position
Market Segment:	Sport-touring motorcycle
Key Characteristics:	Combines the performance heritage of Aprilia's V-twin sportbikes with touring comfort and aerodynamic efficiency.
Competitive Analysis
Key Competitors:	Yamaha YZF1000R Thunderace, Honda CBR1000F, Kawasaki ZX-10 Tomcat, Suzuki RF900R.
Key Features
Model Philosophy:	Designed to offer potent performance for spirited riding with the necessary comfort and protection for longer journeys.
Design Elements:	Full fairing for aerodynamic efficiency, adjustable ergonomics, capable suspension and braking systems.

Manual Details
Coverage Areas
Primary Coverage:	Aprilia RST Mille Futura
Supplementary Information:	Includes supplement for specific updates or variations not covered in the base manual.
Page Count
Estimated Page Count:	Varies (Digital format; typically hundreds of pages for comprehensive coverage)
Manual Type
Manual Type:	Workshop Manual / Service Manual / Repair Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Engine:	Detailed breakdown of the V-twin engine, including top-end (cylinder head, valves, camshafts), bottom-end (crankshaft, connecting rods, pistons), lubrication system, cooling system, and fuel injection system.
Transmission And Drivetrain:	Clutch operation, gearbox components, gear selection mechanism, final drive (chain and sprockets), and associated lubrication.
Chassis And Suspension:	Front forks (telescopic, upside-down), rear shock absorber (monoshock), swingarm, steering head bearings, wheel bearings, and related adjustments.
Brakes:	Front and rear braking systems, including hydraulic circuits, master cylinders, brake calipers, brake discs, brake pads, bleeding procedures, and ABS (if equipped).
Electrical System:	Wiring diagrams, battery, alternator, starter motor, ignition system, lighting system, instrumentation, switches, relays, fuses, and ECU diagnostics.
Fuel System:	Fuel tank, fuel pump, fuel lines, fuel injectors, pressure regulator, and EVAP system (if applicable).
Cooling System:	Radiator, coolant hoses, thermostat, water pump, coolant specifications, and bleeding procedures.
Exhaust System:	Exhaust manifold, catalytic converter (if present), mufflers, and exhaust system mounting.
Bodywork And Fairings:	Removal and installation of fairings, fuel tank covers, seat assembly, and related trim.
Wheels And Tires:	Wheel specifications, tire pressure recommendations, and tire replacement procedures.
Procedures Included
Routine Maintenance:	Oil and filter changes, chain lubrication and adjustment, brake fluid replacement, coolant flush, spark plug inspection/replacement, air filter cleaning/replacement.
Troubleshooting Guides:	Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).
Engine Overhaul:	Detailed procedures for engine disassembly, inspection, repair, and reassembly, including torque specifications for critical fasteners.
Transmission Repair:	Gearbox disassembly, component inspection, and reassembly.
Suspension Adjustment And Overhaul:	Front and rear suspension adjustments, fork seal replacement, shock absorber servicing.
Brake System Maintenance And Repair:	Brake pad replacement, caliper servicing, master cylinder rebuild, brake line replacement, bleeding procedures.
Electrical Diagnostics And Repair:	Testing of electrical components, wiring harness repair, troubleshooting starting and charging systems.
Fuel System Diagnostics And Repair:	Fuel pressure testing, injector cleaning, fuel pump replacement.
Bodywork Removal And Installation:	Step-by-step instructions for removing and refitting fairings and body panels.
Torque Specifications:	Comprehensive list of all critical torque settings for fasteners throughout the motorcycle.
Technical Depth
Depth:	Comprehensive workshop manual covering all aspects of maintenance, repair, diagnostics, and overhaul.
Level Of Detail:	Highly detailed, including exploded diagrams, part identification, specifications, and step-by-step procedures suitable for professional technicians and advanced DIY enthusiasts.

Manual Specifications
File Format
File Format:	PDF (Portable Document Format)
Print Quality
Print Quality:	High-resolution, optimized for clear viewing and printing of diagrams and text.
Binding Type
Binding Type:	N/A (Digital Download - Printable)
Paper Type
Paper Type:	N/A (Digital Download - Requires User Printing)

Engine Specifications
Primary Engine
Engine Type:	V-twin, four-stroke
Displacement:	997.6 cc (approximate, specific to generation/variant)
Bore X Stroke:	98 x 66 mm (typical for this engine family)
Valve Train:	DOHC, 4 valves per cylinder
Cooling System:	Liquid-cooled
Performance
Horsepower Output:	Approximately 130-135 hp @ 9,000-9,500 rpm (variant dependent)
Torque Output:	Approximately 100-105 Nm @ 7,000-7,500 rpm (variant dependent)
Fuel System
Fuel Delivery:	Electronic Fuel Injection (EFI), typically with dual injectors per cylinder.
Fuel Type:	Unleaded gasoline, minimum 95 RON recommended.
Lubrication
Oil Type:	API SG/SH or JASO MA certified synthetic or semi-synthetic motorcycle oil.
Oil Capacity:	Approximately 3.5 - 4.0 liters (with filter change, specific to model year/variant).

Transmission
Standard
Transmission Type:	6-speed constant mesh
Optional
Optional Transmission:	N/A
Features
Clutch Type:	Hydraulically operated, wet multi-plate clutch
Final Drive:	O-ring sealed chain

Dimensions
Exterior
Length:	Approx. 2130 mm (variant dependent)
Width:	Approx. 770 mm (excluding mirrors, variant dependent)
Height:	Approx. 1220 mm (variant dependent)
Wheelbase:	Approx. 1415 mm (variant dependent)
Weights
Dry Weight:	Approx. 195-205 kg (variant dependent)
Wet Weight:	Approx. 215-225 kg (fully fueled, variant dependent)
Fuel Tank Capacity:	Approx. 21 liters

Safety Features
Ratings
Safety Ratings:	N/A (Motorcycle safety ratings are not standardized like automotive)
Active Features
Braking System:	High-performance disc brakes (dual front, single rear), often with radial-mount calipers. Optional ABS available on some variants.
Suspension Stability:	Adjustable front forks and rear monoshock for optimal handling and stability.
Passive Features
Lighting:	Halogen headlights (dual or single beam), LED taillight and indicators (model year dependent).
Ergonomics:	Designed for a balance of sport and comfort, reducing rider fatigue on longer rides.

Technology Features
Infotainment
Instrumentation:	Digital/analog combination instrument cluster displaying speed, RPM, fuel level, odometer, trip meters, coolant temperature, and warning lights.
Driver Assistance
ABS:	Optional Anti-lock Braking System (ABS) available on specific model years/variants, enhancing braking safety.
Connectivity
Diagnostic Ports:	On-board diagnostics (OBD) connector for electronic fault code reading and analysis, crucial for modern troubleshooting.

Maintenance
Service Intervals
Oil And Filter Change:	Every 6,000 km (3,700 miles) or annually, whichever comes first.
Chain Lubrication And Adjustment:	Every 1,000 km (600 miles) or after riding in wet conditions. Check tension every 6,000 km.
Spark Plug Inspection:	Every 12,000 km (7,500 miles).
Air Filter Cleaning:	Every 6,000 km (3,700 miles) or more frequently in dusty conditions.
Coolant Flush And Replacement:	Every 2 years or 24,000 km (15,000 miles).
Brake Fluid Replacement:	Every 2 years, or as per manual recommendations, to maintain system performance.
Fluid Specifications
Engine Oil:	SAE 10W-40 API SG/SH or JASO MA certified synthetic or semi-synthetic motorcycle oil. Refer to manual for specific viscosity based on ambient temperature.
Coolant:	Ethylene glycol-based antifreeze/coolant mixture with distilled water (50/50 ratio) for freeze protection and corrosion inhibition.
Brake Fluid:	DOT 4 or DOT 5.1 compliant hydraulic brake fluid (check manual for exact specification).
Fork Oil:	Specific viscosity as per manual, typically 5W or 10W fork oil.
Known Issues
Common Wear Items:	Clutch plates, chain and sprockets, wheel bearings, fork seals, regulator/rectifier (on some Italian bikes of this era).
Electrical Gremlins:	Potential for intermittent electrical issues, often related to aging wiring or component connections. This manual is crucial for diagnosing such problems.
Engine Vibration:	Some owners report a characteristic V-twin vibration; proper balance shaft maintenance is key, as detailed in the manual.

Vehicle History
Brand Heritage
Brand Origin:	Aprilia is an Italian manufacturer with a strong racing pedigree, particularly in Grand Prix motorcycle racing.
Model Evolution
Predecessors And Successors:	Evolved from Aprilia's powerful V-twin sportbike lineage, offering a more road-biased and comfortable iteration. Preceded by models like the RSV Mille and succeeded by more modern sport-touring platforms.
Production Period:	Produced primarily in the early to mid-2000s (e.g., 2001-2004, with potential minor variations).
Production
Manufacturing Location:	Italy

Awards & Recognition
Recognitions
Motorcycle Reviews:	Generally well-regarded in contemporary reviews for its performance and sport-touring capabilities, though often noted for its Italian character and maintenance requirements.
Ratings
Customer Satisfaction:	Highly praised by dedicated owners for its unique character, engine performance, and touring comfort, but requires diligent maintenance.