🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2002 Codes Chassis Code: RP Engine Code Prefix: Rotax 60° V-twin 👋 Introduction Market Position Market Segment: High-performance sportbike, known for its V-twin engine character and track-day capabilities. Competitive Analysis Competitors: Ducati 996, Honda VTR1000 Firestorm, Suzuki TL1000R/S, Yamaha YZF-R1. Key Features Engine Type: V-twin, renowned for its torque and distinctive sound. Handling: Sportbike chassis and suspension tuned for agile handling and track performance. Design: Aggressive Italian sportbike styling. 📋 Manual Details Coverage Areas Coverage: Complete service and repair for Aprilia RSV Mille 2002 model year. Page Count Page Count: Estimate: 300-500 pages (typical for comprehensive service manuals) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Likely PDF (digital format) for easy search and access 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust. Drivetrain Systems: Clutch, gearbox, final drive (chain). Chassis Systems: Frame, suspension (front forks, rear shock), steering, wheels, brakes (front and rear hydraulic disc). Electrical Systems: Wiring diagrams, battery, charging system, lighting, starter, instrumentation, ECU. Bodywork And Fairings: Disassembly, assembly, and repair of all body panels and fairings. Procedures Included Maintenance Procedures: Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, brake pad replacement. Diagnostic Procedures: Troubleshooting guides for common issues, fault code interpretation (if applicable). Repair Procedures: Step-by-step instructions for engine rebuilds, transmission overhauls, suspension servicing, electrical system repairs. Disassembly And Assembly: Detailed procedures for removing and reinstalling major components. Technical Depth Depth Of Information: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including torque specifications and diagnostic procedures. 📊 Manual Specifications File Format File Format: Digital (PDF) optimized for searching and printing. Print Quality Print Quality: High-resolution, clear diagrams and text suitable for printing. Binding Type Binding Type: N/A (for digital format) Paper Type Paper Type: N/A (for digital format) ⚙️ Engine Specifications Primary Engine Engine Type: 998cc, 4-stroke, liquid-cooled, 60° V-twin, DOHC, 4 valves per cylinder. Bore X Stroke: 97 mm x 67.5 mm Performance Horsepower: Approx. 125-130 hp (at crank) Torque: Approx. 70-75 lb-ft (at crank) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies. Ignition System: Digital CDI with electronic advance. Lubrication Oil Capacity: Approx. 3.5 liters (including filter) Cooling System Coolant Type: Ethylene glycol-based coolant (50/50 mix with distilled water). Engine Management ECU: ECU controlled, likely with diagnostic port. 🔧 Transmission Standard Gearbox Type: 6-speed manual transmission. Clutch Type: Hydraulically operated wet multi-plate clutch. Features Final Drive: Chain drive. Oil Specifications Gearbox Oil Type: Refer to manual for specific API GL-4 or GL-5 rated gear oil. Clutch Fluid Type: DOT 4 brake fluid. 📐 Dimensions Exterior Length: Approx. 2020 mm (80 inches) Width: Approx. 720 mm (28 inches) Height: Approx. 1150 mm (45 inches) Weights Dry Weight: Approx. 192 kg (423 lbs) Wet Weight: Approx. 215 kg (474 lbs) Wheels And Tires Front Tire Size: 120/70 ZR17 Rear Tire Size: 190/50 ZR17 Wheel Bolt Pattern: N/A (Cast alloy wheels with hub mounting) 🛡️ Safety Features Ratings Safety Ratings: Motorcycle safety is primarily determined by rider skill and adherence to road regulations, not formal crash test ratings. Active Features Braking System: Dual 320 mm front discs with 4-piston calipers, single 220 mm rear disc with 2-piston caliper. Suspension Adjustability: Fully adjustable front forks (compression, rebound, preload) and rear shock (preload, rebound, compression). Passive Features Lighting: Dual Halogen headlights, LED tail light. Chassis Design: Aluminum twin-spar frame for rigidity and rider feedback. 💡 Technology Features Infotainment Infotainment System: N/A (Focus on performance, not infotainment features). Driver Assistance ABS: No ABS as standard on the 2002 model. Later models or 'R' variants might have offered it. Connectivity Connectivity: N/A (No modern connectivity features like Bluetooth or smartphone integration). Instrumentation Dashboard: Analog tachometer and speedometer, digital display for odometer, trip meter, clock, and warning lights. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 - 5,000 km (1,800 - 3,000 miles) or annually, whichever comes first. Consult manual for exact recommendation. Valve Clearance Check: Every 10,000 - 12,000 km (6,000 - 7,500 miles). Requires engine disassembly. Chain Maintenance: Lubricate and adjust chain every 500-1000 km (300-600 miles) or as needed. Fluid Specifications Engine Oil Grade: Viscosity: 10W-40. API SG or higher, JASO MA certified. Refer to manual for precise specification. Coolant Specifications: 50% Ethylene Glycol and 50% distilled water. Brake Fluid Type: DOT 4. Known Issues Common Wear Items: Clutch plates, cam chain tensioner (potential failure), swingarm bearings, fork seals, regulator/rectifier. Potential Electrical Quirks: Older Italian motorcycles can sometimes exhibit minor electrical gremlins if wiring is damaged or connections are corroded. Manual provides crucial wiring diagrams. Recommended Parts Air Filter Part Number: Refer to manual or reputable aftermarket suppliers (e.g., K&N, BMC) for specific part numbers. Oil Filter Part Number: Refer to manual or...
Troubleshooting guides for common issues, fault code interpretation (if applicable).
Repair Procedures:
Step-by-step instructions for engine rebuilds, transmission overhauls, suspension servicing, electrical system repairs.
Disassembly And Assembly:
Detailed procedures for removing and reinstalling major components.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including torque specifications and diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
Digital (PDF) optimized for searching and printing.
Print Quality
Print Quality:
High-resolution, clear diagrams and text suitable for printing.
Binding Type
Binding Type:
N/A (for digital format)
Paper Type
Paper Type:
N/A (for digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
998cc, 4-stroke, liquid-cooled, 60° V-twin, DOHC, 4 valves per cylinder.
Bore X Stroke:
97 mm x 67.5 mm
Performance
Horsepower:
Approx. 125-130 hp (at crank)
Torque:
Approx. 70-75 lb-ft (at crank)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle bodies.
Ignition System:
Digital CDI with electronic advance.
Lubrication
Oil Capacity:
Approx. 3.5 liters (including filter)
Cooling System
Coolant Type:
Ethylene glycol-based coolant (50/50 mix with distilled water).
Engine Management
ECU:
ECU controlled, likely with diagnostic port.
🔧 Transmission
Standard
Gearbox Type:
6-speed manual transmission.
Clutch Type:
Hydraulically operated wet multi-plate clutch.
Features
Final Drive:
Chain drive.
Oil Specifications
Gearbox Oil Type:
Refer to manual for specific API GL-4 or GL-5 rated gear oil.
Clutch Fluid Type:
DOT 4 brake fluid.
📐 Dimensions
Exterior
Length:
Approx. 2020 mm (80 inches)
Width:
Approx. 720 mm (28 inches)
Height:
Approx. 1150 mm (45 inches)
Weights
Dry Weight:
Approx. 192 kg (423 lbs)
Wet Weight:
Approx. 215 kg (474 lbs)
Wheels And Tires
Front Tire Size:
120/70 ZR17
Rear Tire Size:
190/50 ZR17
Wheel Bolt Pattern:
N/A (Cast alloy wheels with hub mounting)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety is primarily determined by rider skill and adherence to road regulations, not formal crash test ratings.
Active Features
Braking System:
Dual 320 mm front discs with 4-piston calipers, single 220 mm rear disc with 2-piston caliper.
Suspension Adjustability:
Fully adjustable front forks (compression, rebound, preload) and rear shock (preload, rebound, compression).
Passive Features
Lighting:
Dual Halogen headlights, LED tail light.
Chassis Design:
Aluminum twin-spar frame for rigidity and rider feedback.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Focus on performance, not infotainment features).
Driver Assistance
ABS:
No ABS as standard on the 2002 model. Later models or 'R' variants might have offered it.
Connectivity
Connectivity:
N/A (No modern connectivity features like Bluetooth or smartphone integration).
Instrumentation
Dashboard:
Analog tachometer and speedometer, digital display for odometer, trip meter, clock, and warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 km (1,800 - 3,000 miles) or annually, whichever comes first. Consult manual for exact recommendation.
Valve Clearance Check:
Every 10,000 - 12,000 km (6,000 - 7,500 miles). Requires engine disassembly.
Chain Maintenance:
Lubricate and adjust chain every 500-1000 km (300-600 miles) or as needed.
Fluid Specifications
Engine Oil Grade:
Viscosity: 10W-40. API SG or higher, JASO MA certified. Refer to manual for precise specification.
Older Italian motorcycles can sometimes exhibit minor electrical gremlins if wiring is damaged or connections are corroded. Manual provides crucial wiring diagrams.
Recommended Parts
Air Filter Part Number:
Refer to manual or reputable aftermarket suppliers (e.g., K&N, BMC) for specific part numbers.
Oil Filter Part Number:
Refer to manual or reputable aftermarket suppliers (e.g., HiFlofiltro, K&N) for specific part numbers.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer with a strong racing pedigree, particularly in smaller displacement categories before entering the superbike market.
Model Evolution
Generation:
The RSV Mille was Aprilia's first foray into the litre-class sportbike segment, launched in 1997. The 2002 model represents an evolution with updates to performance and styling.
Production
Manufacturing Location:
Noale, Italy.
Production Years:
1997-2003 (First Generation) before the introduction of the RSV-R and later the RSV1000R.
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
The RSV Mille generally received positive reviews for its V-twin character, handling, and value compared to some European rivals. Often praised for its track prowess.
Ratings
Performance Ratings:
Considered a top-tier sportbike of its era, competing with the best from Japan and Europe.