🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2002 Codes Chassis Code: RP (Rotax Project) - specific chassis codes may vary slightly by sub-model or region Engine Code: Rotax V990 (V-twin) 👋 Introduction Market Position Vehicle Segment: High-performance Sportbike / Superbike Competitive Analysis Key Competitors 2002: Ducati 996/998, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR954RR, Kawasaki ZX-9R Key Features Engine Architecture: V-twin engine known for its torque and character Chassis Design: Aluminum twin-spar frame offering rigidity and light weight Suspension Setup: Fully adjustable front forks and rear monoshock for customizable ride and handling Manual Utility Diy Support: Empowers owners for DIY maintenance and repairs, reducing reliance on dealership services Professional Use: Provides the same level of detail and accuracy used by professional technicians 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Service and Repair Page Count Estimated Page Count: High (typically 300-500+ pages for a full service manual) Manual Type Manual Type: Service Repair Manual (Technical Workshop Manual) Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, fuel injection, ignition, cooling, lubrication, exhaust Drivetrain Systems: Clutch, transmission, final drive (chain) Chassis Systems: Frame, suspension (front and rear), steering, wheels, tires Braking Systems: Front and rear brake systems (hydraulic, caliper, rotor specifications) Electrical Systems: Wiring diagrams, lighting, battery, charging system, starter, ECU, sensors Bodywork And Fairings: Fairing removal and installation, body panels, seat, fuel tank Procedures Included Maintenance Procedures: Oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement, brake fluid flush, coolant flush Repair Procedures: Engine teardown and reassembly, transmission overhaul, suspension component replacement, electrical component diagnosis and replacement Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting guides Special Tools: Identification and usage of specialized tools required for specific procedures Technical Depth Diagnostic Capabilities: Advanced diagnostics, including ECU error codes, sensor data interpretation, and troubleshooting logic Rebuild Procedures: Detailed procedures for engine rebuilds (e.g., piston replacement, valve servicing, crankshaft inspection) Specification Detail: Precise torque values, clearances, fluid capacities, and electrical specifications 📊 Manual Specifications File Format File Type: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Searchability Searchable Text: Yes (typically allows searching for keywords within the PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, 90-degree V-twin Displacement: 998 cc (60.9 cu. in.) Bore X Stroke: 97.0 mm x 67.5 mm Valvetrain: DOHC, 4 valves per cylinder Performance Horsepower Claimed: Approx. 128-130 HP at 9,500 RPM Torque Claimed: Approx. 72-74 lb-ft at 7,500 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Keihin or Mikuni system Fuel Type: Unleaded gasoline, minimum 95 RON (91 AKI) Ignition System Ignition Type: Digital electronic ignition with variable timing Cooling System Cooling Method: Liquid-cooled Coolant Type: Ethylene glycol based antifreeze, 50/50 mix with distilled water 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multi-plate, hydraulically operated Final Drive: Chain drive (DID 525 VM or similar, 108 links typically) Gear Ratios: Specific gear ratios detailed within the manual Transmission Fluid: Manual recommends specific motorcycle gear oil or API GL-4 rated SAE 80W-90 📐 Dimensions Exterior Length: Approx. 2050 mm (80.7 in.) Width: Approx. 720 mm (28.3 in.) Height: Approx. 1150 mm (45.3 in.) Wheelbase: Approx. 1415 mm (55.7 in.) Weights Dry Weight: Approx. 195 kg (430 lbs) Wet Weight: Approx. 215 kg (474 lbs) Fuel Tank Capacity: Approx. 18 liters (4.8 US gal) Wheels Tires Front Tire Size: 120/70 ZR17 Rear Tire Size: 180/55 ZR17 (or 190/50 ZR17 depending on specific sub-model/year adjustments) Wheel Type: 3-spoke cast aluminum 🛡️ Safety Features Ratings Crash Test Ratings: Not Applicable (Motorcycle) Active Features Braking System: Dual 320mm discs with 4-piston radial calipers (front), Single 220mm disc with 2-piston caliper (rear) Suspension Adjustability: Fully adjustable front forks (preload, compression, rebound) and rear shock (preload, rebound, compression) Passive Features Frame Construction: Aluminum alloy twin-spar frame for rigidity and impact absorption Lighting: Halogen headlights, LED tail light 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, LCD multi-function display (odometer, trip meters, clock, temperature) Driver Assistance ABS Availability: ABS was optional on some markets/variants for this model year, not standard on all. Connectivity Diagnostic Ports: On-board diagnostics (OBD) connector for electronic diagnostics, typically accessed under the seat or near the ECU. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km (3,750 miles) or 12 months, whichever comes first Valve Clearance Check: Approximately every 12,000 km (7,500 miles) Spark Plug Replacement: Every 12,000 km (7,500 miles) Fluid Specifications Engine Oil Type: Fully synthetic motorcycle engine oil, SAE 10W-40 or 15W-50, meeting JASO MA specifications (e.g., Motul 5100, Castrol Power 1) Engine Oil Capacity: Approx. 3.7 liters (3.9 US qt) with filter change Brake Fluid Type: DOT 4 Coolant Capacity:...