🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2002 Sub Model Designation: RSV Mille Segment: Sportbike / Superbike Country Of Origin: Italy 👋 Introduction Market Position Target Market: Owners and technicians seeking comprehensive repair and maintenance information for the 2002 Aprilia RSV Mille. Competitive Analysis Value Proposition: Provides factory-level technical data and procedures at a fraction of the cost of dealership service, empowering DIY repairs and informed maintenance. Key Features Documentation Style: Factory-level accuracy, detailed instructions, and extensive visual aids. Cost Effectiveness: Inexpensive way to maintain and repair the vehicle, saving on labor costs. 📋 Manual Details Coverage Areas Language: English Format: PDF Compatibility: All Versions of Windows & Mac Delivery Method: Instant Download Printability: All pages printable Searchability: Likely searchable text within PDF Software Requirements: Adobe PDF Reader & WinZip Manual Type: Factory Service Repair Workshop Manual Intended Audience: Do-it-yourselfer and experienced mechanic 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, and reassembly procedures. Fuel System: Carburetor or Fuel Injection system diagnosis, cleaning, adjustment, and repair. Cooling System: Radiator, hoses, water pump, thermostat, and coolant flow diagnostics. Electrical System: Wiring diagrams, battery, charging system, ignition, lighting, and ECU troubleshooting. Chassis Components: Frame, suspension (front and rear forks, shock absorber), steering, and wheels. Brakes: Front and rear brake system maintenance, caliper service, fluid bleeding, and component replacement. Exhaust System: Exhaust pipe and muffler inspection and replacement. Bodywork And Fairings: Fairing removal, installation, and repair procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug service. Troubleshooting: Diagnostic procedures for common and complex issues. Component Rebuild: Detailed instructions for rebuilding major components. Torque Specifications: Essential torque values for critical fasteners. Schematics And Diagrams: High-quality diagrams and exploded views for visual guidance. Repair Information: Specific repair procedures for various systems. Service And Setup: Initial setup and ongoing service adjustments. Technical Depth Depth Of Coverage: Comprehensive, covering complete disassembly to detailed component repair. Diagnostic Capabilities: Advanced diagnostic flowcharts and troubleshooting guides. Illustrations Quality: Top quality diagrams and easy-to-read text sections. Index Type: Analytical Index for quick reference. 📊 Manual Specifications File Format File Type: PDF File Size: Variable (dependent on content and compression, typically 50-200MB) Print Quality Print Resolution: High resolution, suitable for clear printing of text and diagrams. Binding Type Binding Format: Digital (No physical binding) Paper Type Paper Type For Print: Standard copier paper suitable ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin (90-degree V-twin) Engine Displacement: 998cc (997.6cc) Bore X Stroke: 97 mm x 67.5 mm Valvetrain: DOHC, 4 valves per cylinder Fueling: Carburetor (Keihin CVKD40 twin carburetors on earlier models, often updated to EFI or aftermarket carbs later - *manual will detail original spec*). Performance Horsepower Estimate: Approx. 130-135 hp @ 9000 rpm (crank) Torque Estimate: Approx. 102 Nm (75 lb-ft) @ 7200 rpm (crank) Fuel System Fuel Type: Unleaded gasoline (95 RON recommended) 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Optional Optional Transmission: N/A Features Clutch Type: Wet multi-plate clutch Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2040 mm (80.3 in) Width: Approx. 720 mm (28.3 in) at handlebars Height: Approx. 1135 mm (44.7 in) at seat Weights Dry Weight: Approx. 175 kg (386 lbs) Wet Weight: Approx. 198 kg (437 lbs) 🛡️ Safety Features Ratings Safety Rating: N/A (Motorcycle safety ratings are typically not applicable in the same way as cars; focus is on design and engineering) Active Features Braking System: Dual front disc brakes (320mm), single rear disc brake (220mm). Often equipped with radial-mount calipers. Suspension Design: Adjustable front forks (e.g., Showa or Paioli) and adjustable rear monoshock absorber. Passive Features Frame Construction: Aluminum twin-spar frame 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and digital speedometer, odometer, trip meters, coolant temperature gauge, and warning lights. Driver Assistance ABS: ABS was generally not standard on the 2002 RSV Mille, but check for specific market options or aftermarket installations. Connectivity ECU: Engine Control Unit (ECU) manages fuel injection (if applicable for later models/variants) and ignition timing. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000-8,000 km (3,700-5,000 miles) or annually, whichever comes first. Valve Clearance Check: Typically around 24,000 km (15,000 miles), but the manual will specify exact intervals. Chain Maintenance: Regular cleaning, lubrication, and adjustment (check slack every 1,000 km). Fluid Specifications Engine Oil Type: API SG/SH or JASO MA certified, SAE 10W-40 or 15W-50 (refer to manual for specific Aprilia recommendation). Coolant Type: Ethylene glycol-based antifreeze/coolant with corrosion inhibitors (typically a 50/50 mix with distilled water). Brake Fluid Type: DOT 4 or DOT 5.1 (check manual for specific DOT rating required for calipers and master cylinders). Fork Oil Type: Specific weight fork oil (e.g., Showa SS-02 or equivalent, refer to manual for viscosity and level). Known Issues Common Problems: Stator failure (prone on many Italian bikes of this era), potential for starter...