Basic Information Identification Make: Aprilia Model: RSV Mille Codes Manual Product Name: Aprilia RSV Mille Motorcycle Workshop Service/ Repair Manual Introduction Market Position Vehicle Segment: High-performance sportbike Key Features Manual Benefit 1: Empowers DIY repairs and maintenance, saving significant costs. Manual Benefit 2: Provides access to the same expert information used by professional technicians. Manual Benefit 3: Step-by-step instructions with visual aids make complex procedures accessible to all skill levels. Manual Benefit 4: Instant digital access eliminates shipping delays and costs. Manual Details Coverage Areas Primary Focus: Repair and diagnosis of Aprilia RSV Mille motorcycles Page Count Total Pages: 386 Manual Type Type: Workshop Service/Repair Manual Language Language: English Format Format: PDF Manual Coverage Systems Covered Engine: Detailed engine disassembly, assembly, inspection, and repair procedures for the V-twin engine. Fuel System: Carburetor or fuel injection system servicing, adjustment, and troubleshooting. Electrical System: Wiring diagrams, component testing, ignition system diagnosis, lighting, starting, and charging systems. Transmission: Clutch operation, gearbox disassembly, reassembly, and adjustment. Suspension: Front fork and rear shock absorber servicing, adjustment, and replacement. Brakes: Brake system diagnosis, caliper servicing, fluid replacement, and hydraulic system bleeding. Cooling System: Radiator, fan, and coolant circuit maintenance and troubleshooting. Exhaust System: Exhaust component inspection and replacement. Chassis And Frame: Frame inspection, steering head bearing maintenance, and swingarm servicing. Procedures Included Maintenance: Regular scheduled maintenance procedures, including oil changes, filter replacements, and chain adjustments. Troubleshooting: Diagnostic procedures for common faults and symptoms across all major systems. Repair: Step-by-step instructions for component disassembly, repair, and reassembly. Diagnostics: Detailed diagnostic flowcharts and procedures for identifying and rectifying issues. Technical Depth Level: Comprehensive, covering routine maintenance to major overhaul and specialized diagnostics. Manual Specifications File Format Digital Format: PDF Print Quality Printability: All pages are printable Binding Type Digital Delivery Method: Instant Download Paper Type Digital Format Characteristics: High-resolution digital document with clear diagrams and text Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke Engine Displacement: Typically 998cc to 1078cc (depending on specific RSV Mille variant and year) Performance Horsepower: Ranges from approximately 125 hp to 135 hp (depending on specific model and tuning) Torque: Ranges from approximately 98 Nm to 106 Nm (depending on specific model and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) or Carburetor (depending on model year) Fuel Type: Unleaded gasoline (Octane rating specified in manual, typically 95 RON or higher) Transmission Standard Gearbox Type: 6-speed sequential manual transmission Features Clutch Type: Hydraulic actuation, multi-plate wet clutch Dimensions Exterior Wheelbase: Varies by model year, typically around 1410 mm Weights Dry Weight: Approximately 195-205 kg (depending on model and materials) Safety Features Active Features Braking System: High-performance disc brakes with multi-piston calipers (e.g., Brembo) Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and light weight Technology Features Infotainment Dashboard: Analog tachometer, digital speedometer, odometer, trip meters, coolant temperature gauge, and basic indicator lights. Driver Assistance ABS: Some later models or specific variants may have featured optional ABS, though not standard across all RSV Mille generations. Connectivity Diagnostic Ports: On-board diagnostics capabilities with specific connectors for diagnostic tools as detailed in the manual. Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km or 12 months (refer to manual for exact specification by year and oil type) Valve Clearance Check: Typically every 12,000 km or 24 months (refer to manual for exact specification) Spark Plug Replacement: Refer to manual, typically around 12,000 km to 24,000 km Fluid Specifications Engine Oil Type: Full synthetic motorcycle oil, viscosity typically 10W-40 or 15W-50 (refer to manual for specific grade and API rating) Coolant Type: Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water Brake Fluid Type: DOT 4 or DOT 5.1 (refer to manual for specific requirement) Fork Oil Viscosity: Specific viscosity grade and quantity detailed in manual Known Issues Potential Issue 1: Cam chain tensioner wear (especially on earlier models) requiring replacement with updated units. Potential Issue 2: Stator or regulator/rectifier failure, leading to charging system problems. Potential Issue 3: Vibration can sometimes lead to electrical connectors becoming loose. Potential Issue 4: Fuel pump issues or injector clogging on EFI models if fuel quality is poor or maintenance is neglected. Vehicle History Brand Heritage Manufacturer: Aprilia is an Italian manufacturer known for its high-performance motorcycles, particularly in racing and sportbike categories. Model Evolution Rsv Mille Introduction: The RSV Mille was Aprilia's flagship sportbike, introduced in 1997, designed to compete with Japanese and European superbikes. It evolved through various iterations, including the RSV R, Factory, and later the RSV4. Production Production Period: The RSV Mille model line ran from 1997 through the mid-2000s before being succeeded by the RSV4. Awards & Recognition Recognitions Performance Reputation: The RSV Mille was widely praised for its powerful V-twin engine, sophisticated chassis, and track-ready performance, earning acclaim in motorcycle press reviews and comparisons.