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Aprilia RSV Mille Complete Workshop Service Repair Manual 2001 2002 2003

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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Aprilia Model: RSV Mille Model Variant: Standard / R (likely) Generation Generation Name: Second Generation (SL1000) Codes Engine Code Series: Rotax V990 ๐Ÿ‘‹ Introduction Market Position Category: High-performance sportbike, often considered a premium European alternative to Japanese superbikes of the era. Competitive Analysis Competitors: Honda RC51, Suzuki GSX-R1000, Yamaha YZF-R1, Ducati 996/998, Kawasaki ZX-10R. Key Features Engine Type: V-Twin engine known for its torque and distinctive sound. Chassis Design: Advanced chassis and suspension components, often featuring top-tier brands like Brembo brakes and ร–hlins suspension (on 'R' models). Handling: Renowned for sharp handling and stability. ๐Ÿ“‹ Manual Details Coverage Areas Applicable Years: 2001, 2002, 2003 Page Count Estimated Pages: 500-700 (estimated for a complete workshop manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF ๐Ÿ“– Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, tuning, lubrication, cooling system, fuel system (including fuel injection), exhaust system, ignition system. Transmission Drivetrain: Clutch operation and adjustment, gearbox inspection and repair, final drive, chain maintenance. Chassis Frame: Frame inspection, steering head bearings, swingarm and linkage service. Suspension: Front fork (ร–hlins/Showa variants likely) disassembly, service, and reassembly; rear shock absorber service; suspension geometry adjustment. Brakes: Front and rear brake system inspection, service, bleeding, component replacement (calipers, master cylinders, lines), rotor specifications. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting, ignition system troubleshooting, starter motor, electronic control unit (ECU) diagnostics. Bodywork Fairings: Fairing removal and installation, cosmetic component service, seat removal. Procedures Included Maintenance: Scheduled maintenance, oil and filter changes, spark plug replacement, air filter service, chain adjustment and lubrication, brake fluid flush, coolant flush. Troubleshooting: Diagnostic procedures for common performance issues, electrical faults, starting problems, and engine malfunctions. Repair Rebuild: Detailed step-by-step instructions for engine rebuilds, gearbox overhauls, suspension component replacement, and electrical system repairs. Specifications: Torque specifications for all fasteners, component clearances, fluid capacities, electrical system specifications. Technical Depth Depth: Comprehensive. Covers everything from basic user maintenance to complete engine and gearbox teardowns and reassembly, including detailed diagnostic procedures for the electronic fuel injection (EFI) system. ๐Ÿ“Š Manual Specifications File Format Format: PDF Searchable: Typically yes, for PDF documents of this nature. Printable: Yes, the PDF is designed for printing. Print Quality Quality: High-resolution, clear text and diagrams. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 90-degree V-Twin, four-stroke Displacement: 997.6 cc (998 cc) Bore X Stroke: 97 mm x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 130-135 HP (at crankshaft, depending on specific model year and tune) Torque: Approx. 100-105 Nm (at crankshaft, depending on specific model year and tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder Throttle Body Size: Likely 54mm Fuel Type: Unleaded gasoline, Octane rating 95 RON recommended. Lubrication Oil Type: API SG or higher, JASO MA compliant motorcycle engine oil, SAE 10W-40 or 15W-50 (refer to manual for exact specification). Oil Capacity: Approx. 3.8 - 4.0 Liters (with filter change) Cooling System Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors, 50% concentration with distilled water. Coolant Capacity: Approx. 2.5 Liters ๐Ÿ”ง Transmission Standard Type: 6-speed constant mesh Features Clutch Type: Wet, multi-plate, hydraulic actuation Final Drive: Chain drive ๐Ÿ“ Dimensions Exterior Length: Approx. 2030 mm (203 cm) Width: Approx. 720 mm (72 cm) at handlebars Height: Approx. 1160 mm (116 cm) at screen Weights Dry Weight: Approx. 195 kg (430 lbs) Wet Weight: Approx. 212 kg (467 lbs) (with fluids) Fuel Tank Capacity: 21 Liters (4.6 UK gal; 5.5 US gal) ๐Ÿ›ก๏ธ Safety Features Ratings Crash Safety: Motorcycle safety is primarily rider-dependent; no formal crash ratings like cars. Active Features Braking System: Dual 320 mm front discs with 4-piston radial calipers (Brembo), Single 220 mm rear disc with 2-piston caliper (Brembo). Suspension Features: Adjustable front forks (preload, compression, rebound damping), adjustable rear shock (preload, rebound damping). Passive Features Lighting: Dual halogen headlights for optimal visibility. ๐Ÿ’ก Technology Features Infotainment System: Basic motorcycle instrumentation: speedometer, tachometer, odometer, trip meters, coolant temperature gauge, basic warning lights. Driver Assistance Features: No electronic rider aids like traction control or ABS were standard on these models (though some later variations or aftermarket options might exist). Connectivity Features: N/A ๐Ÿ”ง Maintenance Service Intervals Oil Change: Every 6,000 km (3,700 miles) or annually. Spark Plugs: Every 12,000 km (7,500 miles) (refer to manual for specific plug type and gap). Air Filter: Inspect every 6,000 km (3,700 miles), clean or replace as needed. Chain Maintenance: Clean and lubricate every 1,000 km (600 miles) and after riding in wet conditions. Coolant Flush: Every 24,000 km (15,000 miles) or every 2 years. Brake Fluid Flush: Every 24,000 km (15,000 miles) or every 2 years. Fluid Specifications Engine Oil: SAE 10W-40 or 15W-50, API SG...
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Aprilia RSV Mille Complete Workshop Service Repair Manual 2001 2002 2003
๐Ÿท๏ธ Basic Information
Identification
Make:
Aprilia
Model:
RSV Mille
Model Variant:
Standard / R (likely)
Generation
Generation Name:
Second Generation (SL1000)
Codes
Engine Code Series:
Rotax V990
๐Ÿ‘‹ Introduction
Market Position
Category:
High-performance sportbike, often considered a premium European alternative to Japanese superbikes of the era.
Competitive Analysis
Competitors:
Honda RC51, Suzuki GSX-R1000, Yamaha YZF-R1, Ducati 996/998, Kawasaki ZX-10R.
Key Features
Engine Type:
V-Twin engine known for its torque and distinctive sound.
Chassis Design:
Advanced chassis and suspension components, often featuring top-tier brands like Brembo brakes and ร–hlins suspension (on 'R' models).
Handling:
Renowned for sharp handling and stability.
๐Ÿ“‹ Manual Details
Coverage Areas
Applicable Years:
2001, 2002, 2003
Page Count
Estimated Pages:
500-700 (estimated for a complete workshop manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, tuning, lubrication, cooling system, fuel system (including fuel injection), exhaust system, ignition system.
Transmission Drivetrain:
Clutch operation and adjustment, gearbox inspection and repair, final drive, chain maintenance.
Chassis Frame:
Frame inspection, steering head bearings, swingarm and linkage service.
Suspension:
Front fork (ร–hlins/Showa variants likely) disassembly, service, and reassembly; rear shock absorber service; suspension geometry adjustment.
Brakes:
Front and rear brake system inspection, service, bleeding, component replacement (calipers, master cylinders, lines), rotor specifications.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting, ignition system troubleshooting, starter motor, electronic control unit (ECU) diagnostics.
Bodywork Fairings:
Fairing removal and installation, cosmetic component service, seat removal.
Procedures Included
Maintenance:
Scheduled maintenance, oil and filter changes, spark plug replacement, air filter service, chain adjustment and lubrication, brake fluid flush, coolant flush.
Troubleshooting:
Diagnostic procedures for common performance issues, electrical faults, starting problems, and engine malfunctions.
Repair Rebuild:
Detailed step-by-step instructions for engine rebuilds, gearbox overhauls, suspension component replacement, and electrical system repairs.
Specifications:
Torque specifications for all fasteners, component clearances, fluid capacities, electrical system specifications.
Technical Depth
Depth:
Comprehensive. Covers everything from basic user maintenance to complete engine and gearbox teardowns and reassembly, including detailed diagnostic procedures for the electronic fuel injection (EFI) system.
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF
Searchable:
Typically yes, for PDF documents of this nature.
Printable:
Yes, the PDF is designed for printing.
Print Quality
Quality:
High-resolution, clear text and diagrams.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 90-degree V-Twin, four-stroke
Displacement:
997.6 cc (998 cc)
Bore X Stroke:
97 mm x 67.5 mm
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 130-135 HP (at crankshaft, depending on specific model year and tune)
Torque:
Approx. 100-105 Nm (at crankshaft, depending on specific model year and tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder
Throttle Body Size:
Likely 54mm
Fuel Type:
Unleaded gasoline, Octane rating 95 RON recommended.
Lubrication
Oil Type:
API SG or higher, JASO MA compliant motorcycle engine oil, SAE 10W-40 or 15W-50 (refer to manual for exact specification).
Oil Capacity:
Approx. 3.8 - 4.0 Liters (with filter change)
Cooling System
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, 50% concentration with distilled water.
Coolant Capacity:
Approx. 2.5 Liters
๐Ÿ”ง Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multi-plate, hydraulic actuation
Final Drive:
Chain drive
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 2030 mm (203 cm)
Width:
Approx. 720 mm (72 cm) at handlebars
Height:
Approx. 1160 mm (116 cm) at screen
Weights
Dry Weight:
Approx. 195 kg (430 lbs)
Wet Weight:
Approx. 212 kg (467 lbs) (with fluids)
Fuel Tank Capacity:
21 Liters (4.6 UK gal; 5.5 US gal)
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Safety:
Motorcycle safety is primarily rider-dependent; no formal crash ratings like cars.
Active Features
Braking System:
Dual 320 mm front discs with 4-piston radial calipers (Brembo), Single 220 mm rear disc with 2-piston caliper (Brembo).
Suspension Features:
Adjustable front forks (preload, compression, rebound damping), adjustable rear shock (preload, rebound damping).
Passive Features
Lighting:
Dual halogen headlights for optimal visibility.
๐Ÿ’ก Technology Features
Infotainment
System:
Basic motorcycle instrumentation: speedometer, tachometer, odometer, trip meters, coolant temperature gauge, basic warning lights.
Driver Assistance
Features:
No electronic rider aids like traction control or ABS were standard on these models (though some later variations or aftermarket options might exist).
Connectivity
Features:
N/A
๐Ÿ”ง Maintenance
Service Intervals
Oil Change:
Every 6,000 km (3,700 miles) or annually.
Spark Plugs:
Every 12,000 km (7,500 miles) (refer to manual for specific plug type and gap).
Air Filter:
Inspect every 6,000 km (3,700 miles), clean or replace as needed.
Chain Maintenance:
Clean and lubricate every 1,000 km (600 miles) and after riding in wet conditions.
Coolant Flush:
Every 24,000 km (15,000 miles) or every 2 years.
Brake Fluid Flush:
Every 24,000 km (15,000 miles) or every 2 years.
Fluid Specifications
Engine Oil:
SAE 10W-40 or 15W-50, API SG or higher, JASO MA compliant (Consult manual for definitive recommendation).
Coolant:
50/50 mix of ethylene glycol-based coolant and distilled water.
Brake Fluid:
DOT 4
Clutch Fluid:
DOT 4 (if hydraulic clutch system)
Known Issues
Charging System:
Stator and regulator/rectifier failure can be an issue on some Aprilia models of this era. Regular testing is advised.
Camshaft Wear:
Some early Rotax V990 engines experienced camshaft wear; the manual will detail inspection procedures.
Fuel Pump:
Occasional issues with the fuel pump, especially after long periods of storage. The manual provides diagnostic steps.
Electrical Connectors:
Corrosion or looseness in electrical connectors can lead to various electrical gremlins.
๐Ÿ“š Vehicle History
Brand Heritage
Heritage:
Aprilia is an Italian manufacturer with a strong racing pedigree, particularly in smaller displacement classes before venturing into superbikes.
Model Evolution
First Generation:
The first generation RSV Mille (SL1000) was launched in 1997, featuring the Rotax V990 engine.
Updates 2001-2003:
These years saw various refinements, including ECU updates, chassis tweaks, and potentially minor suspension and brake component upgrades. The 'R' model typically offered higher-spec components.
Production
Manufacturing Location:
Italy
๐Ÿ† Awards & Recognition
Recognitions
Press Reviews:
The RSV Mille was generally well-received by motorcycle press for its performance, handling, and distinctive character, often praised for challenging the established Japanese superbikes.
Ratings
Track Day Performance:
Consistently rated as a capable track day machine due to its chassis and engine characteristics.
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