🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 1998-2004 Codes Wsmp Product Code: APR-RSVMILLE-WSM-9804 👋 Introduction Market Position Class: Superbike / Performance Sportbike Era: Late 1990s / Early 2000s high-performance sportbike segment. Competitive Analysis Competitors: Ducati 916/996, Yamaha YZF-R1, Honda CBR900RR Fireblade, Suzuki GSX-R1000. Key Features Engine Layout: V-twin, 90-degree, liquid-cooled. Chassis: Aluminum twin-spar frame. Suspension: Fully adjustable Öhlins or Showa front forks and rear shock absorbers (depending on variant). Brakes: High-performance Brembo radial-mount calipers. 📋 Manual Details Coverage Areas Coverage: Comprehensive service and repair for Aprilia RSV Mille models from 1998 to 2004. Page Count Page Count: Estimated 800+ pages (typical for WSM of this era) Manual Type Manual Type: Workshop Service Manual (WSM) / Repair Manual Language Language: English Format Format: Digital (PDF, likely scanned) 📖 Manual Coverage Systems Covered Engine: Disassembly, assembly, diagnosis, tuning of the Rotax V-twin engine. Fuel System: Carburetor (Dell'Orto PHM40) specifications, tuning, and servicing; fuel pump and filter maintenance. Ignition System: CDI unit, spark plugs, timing, troubleshooting. Transmission: Clutch operation, gearbox disassembly/assembly, gear ratios, lubrication. Cooling System: Radiator, fan, coolant types, bleeding procedures, thermostat replacement. Exhaust System: Component identification, gasket replacement, slip-on muffler maintenance. Frame And Suspension: Chassis components, steering head bearing, fork overhaul (internal specifications), rear shock absorber adjustment and rebuild. Brakes: Brembo caliper service, brake fluid specifications and bleeding, master cylinder overhaul, disc inspection. Wheels And Tires: Wheel bearing replacement, tire pressure recommendations, rim specifications. Electrical System: Wiring diagrams, battery maintenance, lighting system, starter motor, charging system (stator, regulator/rectifier), fuses, relays. Bodywork: Fairing removal/installation, seat, fuel tank, body panel torque specifications. Procedures Included Preventative Maintenance: Scheduled maintenance tasks, lubrication points, filter changes, valve clearance checks. Troubleshooting: Diagnostic procedures for common starting, running, and electrical issues. Repair Procedures: Step-by-step instructions for major component overhauls and replacements. Technical Data: Torque specifications, clearances, fluid capacities, electrical resistance values. Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine and chassis rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable text if OCR'd, otherwise image-based. Print Quality Quality: Variable, dependent on original scan quality. Generally good for clear diagrams. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: Rotax 5604 (V990) Displacement: 998 cc Bore X Stroke: 97 mm x 67.5 mm Compression Ratio: 10.8:1 Valve Train: DOHC, 4 valves per cylinder Engine Cooling: Liquid-cooled Performance Horsepower Peak: Approx. 130-135 HP (at crankshaft) Torque Peak: Approx. 98-100 Nm (at crankshaft) Fuel System Carburetors: 2 x Dell'Orto PHM40 (flat-slide) Fuel Type: Unleaded gasoline, minimum 95 RON Fuel Tank Capacity: 21 Liters 🔧 Transmission Standard Type: 6-speed sequential manual Optional Type: N/A Features Clutch: Wet, multi-plate Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2020 mm Width: Approx. 720 mm (at handlebars) Height: Approx. 1140 mm Wheelbase: Approx. 1415 mm Weights Dry Weight: Approx. 193 kg Wet Weight: Approx. 210 kg (estimated) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle - no standardized automotive crash ratings) Active Features Braking: Dual front 320mm discs with 4-piston radial calipers, single rear 220mm disc with 2-piston caliper. Passive Features Lighting: Dual Halogen headlights. 💡 Technology Features Infotainment Display: Analog tachometer, digital speedometer, basic LCD display for odometer, trip meter, clock. Driver Assistance ABS: Optional on some models, not standard across the range. Connectivity Usb Ports: N/A 🔧 Maintenance Service Intervals Oil Change: Every 6,000 km or 12 months Valve Clearance: Every 12,000 km Spark Plugs: Every 12,000 km Fluid Specifications Engine Oil: SAE 10W-40 API SG or higher (Synthetic recommended). Capacity: approx. 3.5 Liters with filter. Coolant: Ethylene glycol-based coolant with anti-corrosion additives. Mixture: 50/50 with distilled water. Brake Fluid: DOT 4 Fork Oil: Typically SAE 5W or 7.5W (check manual for exact spec and level). Known Issues Electrical Connectors: Corrosion and poor connections can lead to intermittent electrical faults. Cam Chain Tensioner: Automatic tensioner can sometimes fail, leading to rattling noises. Stator Output: Early stators can be prone to failure, impacting charging system. Carburetor Synchronization: Requires regular checking and adjustment for smooth running. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia Racing, Italian motorcycle manufacturer. Model Evolution First Generation: Launched in 1998, replacing the V-twin RSV1000SP and setting a new standard for Aprilia's sportbike line. Updates: Minor updates to suspension, electronics, and styling throughout its production run. The RSV-R and Factory models offered higher-spec components. Production Production Period: 1998 - 2004 🏆 Awards & Recognition Recognitions Sportbike Reviews: Generally well-received for its powerful V-twin engine and capable chassis, often praised for its handling and braking.