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Aprilia RSV1000R RSV 1000R Factory Complete Workshop Service Repair Manual 2004 2005 2006 2007 2008 2009

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๐Ÿท๏ธ Basic Information Identification Make: Aprilia Model: RSV1000R / RSV1000R Factory Model Alias: RSV Mille R Generation Generation Designation: Second Generation (RP) Codes Chassis Code: RP ๐Ÿ‘‹ Introduction Market Position Segment: High-performance sportbike, Superbike Target Audience: Enthusiast owners, independent workshops, and service technicians. Competitive Analysis Competitors 2004-2009: Ducati 999/1098, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR1000RR, Kawasaki ZX-10R, BMW S1000RR (later years) Key Features Vehicle Engine Architecture: 997.9 cc (61 cu in) Rotax V-Twin Frame Design: Aluminum twin-spar frame, removable subframe Suspension: Fully adjustable front forks (Showa or Ohlins on Factory models), single rear shock absorber with adjustable linkage Braking System: Radial-mount monobloc calipers, advanced braking technology for the era Factory Model Distinction: Upgraded Ohlins front forks, Ohlins rear shock, lighter forged aluminum wheels, carbon fiber components (on some variants). ๐Ÿ“‹ Manual Details Coverage Areas Years Covered: 2004, 2005, 2006, 2007, 2008, 2009 Page Count Estimated Page Count: 500+ Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF ๐Ÿ“– Manual Coverage Systems Covered Engine: V-Twin Engine, Cylinder Heads, Valvetrain, Piston & Connecting Rod Assembly, Crankshaft, Lubrication System, Cooling System, Fuel Injection System, Ignition System, Exhaust System Transmission: Clutch Assembly, Gearbox Internals, Shifting Mechanism, Chain Drive, Lubrication Chassis And Frame: Frame Inspection & Repair, Swingarm, Rear Suspension, Front Forks (Showa/Ohlins variants), Steering Head Bearings Brakes: Front & Rear Brake Calipers (Monobloc), Master Cylinders, Brake Lines, Disc Rotors, Bleeding Procedures, ABS System (if applicable) Electrical System: Wiring Diagrams, Battery, Charging System (Alternator, Regulator/Rectifier), Starter Motor, Lighting System (Headlights, Taillights, Indicators), Instrument Cluster, ECU Functions, Sensor Diagnostics Bodywork And Fairings: Fairing Removal & Installation, Seat, Fuel Tank, Body Panel Fasteners, Graphics & Decals Procedures Included Maintenance: Oil & Filter Change, Air Filter Replacement, Spark Plug Service, Coolant Flush, Chain Adjustment & Lubrication, Brake Pad Replacement, Tire Pressure Checks Troubleshooting: Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides for Engine, Electrical, and Chassis Issues Repair And Overhaul: Engine Rebuild Procedures, Transmission Overhaul, Fork Seal Replacement, Clutch Overhaul, Wheel Bearing Replacement Special Tools: Identification and usage of specialized tools required for specific procedures Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine and gearbox rebuilds, including detailed torque specifications, clearances, and diagnostic procedures. ๐Ÿ“Š Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Searchability: Searchable text for quick information retrieval. Image Resolution: High-resolution diagrams and images for clarity. Binding Type Binding: N/A (Downloadable PDF) Paper Type Paper Quality: N/A (Digital) โš™๏ธ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, 60-degree V-twin Displacement: 997.9 cc (61.0 cu in) Bore X Stroke: 97 mm x 67.5 mm Compression Ratio: 12.3:1 Valve Train: DOHC, 4 valves per cylinder, chain-driven camshafts Performance Horsepower: Approx. 133 hp (98 kW) @ 9,000 rpm Torque: Approx. 73 lb-ft (99 Nm) @ 7,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (Weber Marelli) with dual injectors per cylinder Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication System Oil Capacity: Approx. 3.5 liters (3.7 US qt) Oil Type: Fully synthetic motorcycle oil, SAE 10W-50 or 15W-50 ๐Ÿ”ง Transmission Standard Transmission Type: 6-speed constant mesh Clutch: Hydraulically operated, wet multi-plate clutch Final Drive: O-ring chain Features Gear Ratios: Specific gear ratios are detailed in the manual, crucial for performance tuning. Gearbox Oil Type: Motorcycle-specific gear oil, SAE 75W-90 or 80W-90 ๐Ÿ“ Dimensions Exterior Length: Approx. 2060 mm (81.1 in) Width: Approx. 720 mm (28.3 in) Height: Approx. 1125 mm (44.3 in) Wheelbase: Approx. 1415 mm (55.7 in) Weights Dry Weight: Approx. 185 kg (408 lbs) Wet Weight: Approx. 205 kg (452 lbs) (fully fueled) Fuel Capacity: Approx. 18 liters (4.7 US gal) Wheels And Tires Front Tire: 120/70 ZR17 Rear Tire: 190/50 ZR17 Front Wheel Size: 3.50 x 17 Rear Wheel Size: 6.00 x 17 Bolt Pattern: 5 x 114.3 mm (Common on aftermarket wheels, verify original) ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety ratings are typically not standardized like cars; focus is on rider aids and construction). Active Features Braking: Dual 320mm front discs with radial-mount calipers, 220mm rear disc. Brembo components. Suspension Tuning: Adjustability for rebound, compression, and preload allows for optimal grip and stability. Passive Features Frame Rigidity: Stiff aluminum frame provides excellent handling feedback and stability. Lighting: Dual halogen headlights for improved nighttime visibility. ๐Ÿ’ก Technology Features Infotainment Instrument Cluster: Digital and analog combination, providing speed, RPM, gear position, fuel level, trip meters, engine temperature, and warning lights. Driver Assistance ABS: Available on some models/years, but not standard across the entire range. Details on operation and troubleshooting would be in the manual. Connectivity ECU Management: Electronic Control Unit (ECU) manages fuel injection and ignition timing. Diagnostic tools and procedures for the ECU are covered. ๐Ÿ”ง Maintenance Service Intervals First Service: 1,000 km (600 miles) or 1 month Subsequent Oil Change: Every 5,000 km (3,000 miles) or 6 months Air Filter...
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Aprilia RSV1000R RSV 1000R Factory Complete Workshop Service Repair Manual 2004 2005 2006 2007 2008 2009
๐Ÿท๏ธ Basic Information
Identification
Make:
Aprilia
Model:
RSV1000R / RSV1000R Factory
Model Alias:
RSV Mille R
Generation
Generation Designation:
Second Generation (RP)
Codes
Chassis Code:
RP
๐Ÿ‘‹ Introduction
Market Position
Segment:
High-performance sportbike, Superbike
Target Audience:
Enthusiast owners, independent workshops, and service technicians.
Competitive Analysis
Competitors 2004-2009:
Ducati 999/1098, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR1000RR, Kawasaki ZX-10R, BMW S1000RR (later years)
Key Features Vehicle
Engine Architecture:
997.9 cc (61 cu in) Rotax V-Twin
Frame Design:
Aluminum twin-spar frame, removable subframe
Suspension:
Fully adjustable front forks (Showa or Ohlins on Factory models), single rear shock absorber with adjustable linkage
Braking System:
Radial-mount monobloc calipers, advanced braking technology for the era
Factory Model Distinction:
Upgraded Ohlins front forks, Ohlins rear shock, lighter forged aluminum wheels, carbon fiber components (on some variants).
๐Ÿ“‹ Manual Details
Coverage Areas
Years Covered:
2004, 2005, 2006, 2007, 2008, 2009
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
V-Twin Engine, Cylinder Heads, Valvetrain, Piston & Connecting Rod Assembly, Crankshaft, Lubrication System, Cooling System, Fuel Injection System, Ignition System, Exhaust System
Transmission:
Clutch Assembly, Gearbox Internals, Shifting Mechanism, Chain Drive, Lubrication
Chassis And Frame:
Frame Inspection & Repair, Swingarm, Rear Suspension, Front Forks (Showa/Ohlins variants), Steering Head Bearings
Brakes:
Front & Rear Brake Calipers (Monobloc), Master Cylinders, Brake Lines, Disc Rotors, Bleeding Procedures, ABS System (if applicable)
Electrical System:
Wiring Diagrams, Battery, Charging System (Alternator, Regulator/Rectifier), Starter Motor, Lighting System (Headlights, Taillights, Indicators), Instrument Cluster, ECU Functions, Sensor Diagnostics
Bodywork And Fairings:
Fairing Removal & Installation, Seat, Fuel Tank, Body Panel Fasteners, Graphics & Decals
Procedures Included
Maintenance:
Oil & Filter Change, Air Filter Replacement, Spark Plug Service, Coolant Flush, Chain Adjustment & Lubrication, Brake Pad Replacement, Tire Pressure Checks
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides for Engine, Electrical, and Chassis Issues
Repair And Overhaul:
Engine Rebuild Procedures, Transmission Overhaul, Fork Seal Replacement, Clutch Overhaul, Wheel Bearing Replacement
Special Tools:
Identification and usage of specialized tools required for specific procedures
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine and gearbox rebuilds, including detailed torque specifications, clearances, and diagnostic procedures.
๐Ÿ“Š Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Searchability:
Searchable text for quick information retrieval.
Image Resolution:
High-resolution diagrams and images for clarity.
Binding Type
Binding:
N/A (Downloadable PDF)
Paper Type
Paper Quality:
N/A (Digital)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, 60-degree V-twin
Displacement:
997.9 cc (61.0 cu in)
Bore X Stroke:
97 mm x 67.5 mm
Compression Ratio:
12.3:1
Valve Train:
DOHC, 4 valves per cylinder, chain-driven camshafts
Performance
Horsepower:
Approx. 133 hp (98 kW) @ 9,000 rpm
Torque:
Approx. 73 lb-ft (99 Nm) @ 7,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Weber Marelli) with dual injectors per cylinder
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication System
Oil Capacity:
Approx. 3.5 liters (3.7 US qt)
Oil Type:
Fully synthetic motorcycle oil, SAE 10W-50 or 15W-50
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch:
Hydraulically operated, wet multi-plate clutch
Final Drive:
O-ring chain
Features
Gear Ratios:
Specific gear ratios are detailed in the manual, crucial for performance tuning.
Gearbox Oil Type:
Motorcycle-specific gear oil, SAE 75W-90 or 80W-90
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 2060 mm (81.1 in)
Width:
Approx. 720 mm (28.3 in)
Height:
Approx. 1125 mm (44.3 in)
Wheelbase:
Approx. 1415 mm (55.7 in)
Weights
Dry Weight:
Approx. 185 kg (408 lbs)
Wet Weight:
Approx. 205 kg (452 lbs) (fully fueled)
Fuel Capacity:
Approx. 18 liters (4.7 US gal)
Wheels And Tires
Front Tire:
120/70 ZR17
Rear Tire:
190/50 ZR17
Front Wheel Size:
3.50 x 17
Rear Wheel Size:
6.00 x 17
Bolt Pattern:
5 x 114.3 mm (Common on aftermarket wheels, verify original)
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety ratings are typically not standardized like cars; focus is on rider aids and construction).
Active Features
Braking:
Dual 320mm front discs with radial-mount calipers, 220mm rear disc. Brembo components.
Suspension Tuning:
Adjustability for rebound, compression, and preload allows for optimal grip and stability.
Passive Features
Frame Rigidity:
Stiff aluminum frame provides excellent handling feedback and stability.
Lighting:
Dual halogen headlights for improved nighttime visibility.
๐Ÿ’ก Technology Features
Infotainment
Instrument Cluster:
Digital and analog combination, providing speed, RPM, gear position, fuel level, trip meters, engine temperature, and warning lights.
Driver Assistance
ABS:
Available on some models/years, but not standard across the entire range. Details on operation and troubleshooting would be in the manual.
Connectivity
ECU Management:
Electronic Control Unit (ECU) manages fuel injection and ignition timing. Diagnostic tools and procedures for the ECU are covered.
๐Ÿ”ง Maintenance
Service Intervals
First Service:
1,000 km (600 miles) or 1 month
Subsequent Oil Change:
Every 5,000 km (3,000 miles) or 6 months
Air Filter Replacement:
Every 10,000 km (6,000 miles) or as needed based on conditions
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Coolant Change:
Every 2 years
Chain Lubrication And Adjustment:
Every 1,000 km (600 miles) and as needed
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (e.g., Motul MoCool, Castrol Radicool SF)
Brake Fluid Type:
DOT 4 or DOT 5.1
Known Issues
Common Wear Items:
Clutch plates, swingarm bearings, steering head bearings, regulator/rectifier units, stator coils.
Electrical Gremlins:
Potential for voltage regulator failure, intermittent electrical connections, especially with age and mileage.
Fueling Issues:
Occasional issues with fuel pump strainers or injectors requiring cleaning, particularly with aged fuel.
Suspension Leaks:
Fork seal leaks, especially on higher-mileage examples or those subjected to hard use.
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Motorsport Influence:
Aprilia has a strong racing pedigree, influencing the RSV1000R's design and performance.
Model Evolution
Predecessor:
RSV Mille (V-Twin platform)
Development Focus:
The RSV1000R represented an evolution of the Mille platform, focusing on enhanced performance, handling, and an aggressive aesthetic.
Factory Variant Purpose:
The 'Factory' designation denoted higher-spec components for a more track-focused and premium experience.
Production
Production Period For This Manual:
2004-2009
Manufacturing Plant:
Noale, Italy
๐Ÿ† Awards & Recognition
Recognitions
Editorial Praise:
Consistently praised by motorcycle journalists for its powerful V-twin engine, excellent chassis dynamics, and sophisticated Italian styling.
Performance Benchmarks:
Often cited for its strong track performance and comfortable ergonomics for a sportbike, making it suitable for both road and occasional track days.
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