APRILIA SCARABEO 500 Digital Workshop Repair Manual 2005-06
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๐ท๏ธ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Year: 2005-2006 Codes Engine Code: Maserati Master 492 (LEADER 492) ๐ Introduction Market Position Segment: Premium Maxi-scooter Target Audience: Commuters, touring riders, those seeking a comfortable and powerful scooter for urban and inter-urban travel. Competitive Analysis Key Competitors: Suzuki Burgman 400/650, Yamaha Majesty 400, Honda Silver Wing 500, Kymco Xciting 500. Key Features Vehicle Features: Powerful 460cc engine, comfortable ergonomics, substantial underseat storage, stylish Italian design, optional ABS. Manual Value Proposition Value: Essential tool for owners and technicians to maintain and repair the Aprilia Scarabeo 500, ensuring longevity and optimal performance. ๐ Manual Details Coverage Areas Primary Coverage: Full Workshop and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Rebuilding, Refurbishing, Restoration Page Count Estimated Page Count: Approximately 500+ Manual Type Type: Digital Workshop Repair Manual Language Language: English (Assumed, typical for workshop manuals of this era) Format Format: Digital (likely PDF) ๐ Manual Coverage Systems Covered Engine: Complete overhaul, tuning, cooling system, lubrication system, fuel injection system, ignition system, exhaust system. Transmission: Automatic Transmission (CVT) - removal, installation, internal components, adjustments, maintenance, troubleshooting. Brakes: Front and rear brake systems, hydraulic circuits, brake pads, discs, calipers, master cylinders, bleeding procedures, ABS system (if equipped). Electrical: Wiring diagrams, lighting system, starting system, charging system, battery, ignition system, electronic control unit (ECU), sensors, instruments, fault diagnosis. Suspension: Front fork (telescopic), rear shock absorber, swingarm, bearings, bushings, lubrication, adjustment, replacement. Frame And Bodywork: Chassis, subframe, body panels, fairings, seat, storage, lifting points, frame inspection. Wheels And Tires: Wheel bearing maintenance, tire pressure specifications, wheel balancing, tire replacement. Cooling System: Radiator, cooling fan, coolant types and specifications, bleeding procedures, thermostat operation. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injection system (EFI), throttle body, injectors, pressure regulation. Procedures Included Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid change, drive belt inspection/replacement, valve clearance adjustment. Troubleshooting: Diagnostic flowcharts, symptom-based problem solving, fault code interpretation (if applicable). Repair: Component removal and installation, part replacement, rebuild procedures for engine and transmission components. Diagnostics: Electrical system testing, sensor checks, fuel system pressure testing, ignition timing verification. Specifications: Torque values for all fasteners, engine clearances, fluid capacities, electrical specifications. Technical Depth Depth: Comprehensive: Covers everything from basic rider maintenance to complete engine and transmission overhauls, including advanced diagnostics. ๐ Manual Specifications File Format File Type: PDF Searchability: Searchable text content (typical for high-quality digital manuals) Printability: Printable pages Print Quality Image Resolution: High-resolution for clear diagrams and illustrations Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Quality: Not Applicable (Digital Format) โ๏ธ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder, liquid-cooled, OHC, 4 valves Displacement: 460 cc (492.7 cc actual) Bore X Stroke: 92 mm x 89 mm Compression Ratio: 10.2:1 Performance Max Power: Approx. 30 HP (22 kW) @ 6,500 rpm Max Torque: Approx. 40 Nm (29.5 lb-ft) @ 5,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch or Magneti Marelli system Fuel Type: Unleaded gasoline (95 RON recommended) Lubrication Oil Type: SAE 5W-40 Synthetic (API SG or higher) Oil Capacity: Approx. 1.5 liters (including filter) ๐ง Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive: Automatic belt drive with torque converter Features Transmission Fluid: Specific CVT Fluid (Refer to manual for exact specification and capacity) ๐ Dimensions Exterior Length: Approx. 2,235 mm (88.0 in) Width: Approx. 780 mm (30.7 in) Height: Approx. 1,430 mm (56.3 in) (Seat height) Weights Dry Weight: Approx. 179 kg (395 lbs) Gross Vehicle Weight Rating: Not specified, but typically around 350-400 kg Max Load Capacity: Approx. 150 kg (Rider + Luggage) Wheels And Tires Front Tire Size: 110/70-16 Rear Tire Size: 140/70-15 Wheelbase: Approx. 1,535 mm (60.4 in) ๐ก๏ธ Safety Features Ratings Crash Test Ratings: Not Applicable (Motorcycle/Scooter Classification) Active Features ABS: Optional ABS (Anti-lock Braking System) available on some models Brakes: Front: 260mm Disc; Rear: 240mm Disc Passive Features Lighting: Halogen Headlights, LED Tail Light Instrumentation: Digital and Analog Instrumentation for speed, RPM, fuel, temperature, etc. ๐ก Technology Features Infotainment Instrument Cluster: Combination of analog speedometer and tachometer with a digital LCD display for odometer, trip meter, fuel level, engine temperature, and clock. Driver Assistance ABS System: Bosch ABS system (optional) providing enhanced braking control. Connectivity Charging System: 12V Electrical System with Alternator and Battery ๐ง Maintenance Service Intervals Oil And Filter Change: Every 3,000 km (1,865 miles) or 6 months, whichever comes first. Air Filter Replacement: Every 6,000 km (3,730 miles) or 12 months. Spark Plug Replacement: Every 12,000 km (7,456 miles) or 24 months. Valve Clearance Check: Every 6,000 km (3,730 miles) or 12 months. Drive Belt Inspection: Every 12,000 km (7,456 miles) or 24 months. Replacement recommended as per manual. (Note: CVT belts have a finite lifespan and vary by use). Fluid Specifications Coolant Type: Ethylene Glycol...
Specific CVT Fluid (Refer to manual for exact specification and capacity)
๐ Dimensions
Exterior
Length:
Approx. 2,235 mm (88.0 in)
Width:
Approx. 780 mm (30.7 in)
Height:
Approx. 1,430 mm (56.3 in) (Seat height)
Weights
Dry Weight:
Approx. 179 kg (395 lbs)
Gross Vehicle Weight Rating:
Not specified, but typically around 350-400 kg
Max Load Capacity:
Approx. 150 kg (Rider + Luggage)
Wheels And Tires
Front Tire Size:
110/70-16
Rear Tire Size:
140/70-15
Wheelbase:
Approx. 1,535 mm (60.4 in)
๐ก๏ธ Safety Features
Ratings
Crash Test Ratings:
Not Applicable (Motorcycle/Scooter Classification)
Active Features
ABS:
Optional ABS (Anti-lock Braking System) available on some models
Brakes:
Front: 260mm Disc; Rear: 240mm Disc
Passive Features
Lighting:
Halogen Headlights, LED Tail Light
Instrumentation:
Digital and Analog Instrumentation for speed, RPM, fuel, temperature, etc.
๐ก Technology Features
Infotainment
Instrument Cluster:
Combination of analog speedometer and tachometer with a digital LCD display for odometer, trip meter, fuel level, engine temperature, and clock.
Driver Assistance
ABS System:
Bosch ABS system (optional) providing enhanced braking control.
Connectivity
Charging System:
12V Electrical System with Alternator and Battery
๐ง Maintenance
Service Intervals
Oil And Filter Change:
Every 3,000 km (1,865 miles) or 6 months, whichever comes first.
Air Filter Replacement:
Every 6,000 km (3,730 miles) or 12 months.
Spark Plug Replacement:
Every 12,000 km (7,456 miles) or 24 months.
Valve Clearance Check:
Every 6,000 km (3,730 miles) or 12 months.
Drive Belt Inspection:
Every 12,000 km (7,456 miles) or 24 months. Replacement recommended as per manual. (Note: CVT belts have a finite lifespan and vary by use).
Fluid Specifications
Coolant Type:
Ethylene Glycol based coolant with anti-corrosion additives (e.g., Aprilia Coolant or equivalent, 50% mixture with distilled water)
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Known Issues
Common Problems:
Occasional issues with the fuel pump, voltage regulator, and CVT belt wear at higher mileages. Some owners report minor electrical gremlins. Regular maintenance is key.
Maintenance Tips
Storage Recommendations:
Proper storage during off-season, including fuel stabilizer and battery tender, is crucial for longevity.
๐ Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its sporting motorcycles and scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line, introduced in 1993, is known for its stylish design, comfortable ride, and practicality. The 500cc model represented the pinnacle of the Scarabeo's power and touring capability in its segment.
Production
Production Period:
2005-2006 (This specific manual covers this generation)
Manufacturing Location:
Italy (Typically)
๐ Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 2005-06 Scarabeo 500 are not widely documented, the Scarabeo line has consistently been praised for its blend of comfort, performance, and Italian style.