🏷️ Basic Information Identification Make: Aprilia Model: Sportcity 250 Model Range: Sportcity Product Name: Aprilia Sportcity 250 Complete Workshop Service Repair Manual 2006 2007 2008 2009 Codes Model Code Possible: AP02000, AP02001 👋 Introduction Market Position Segment: Premium/Performance Scooter segment, positioned as a sporty and capable urban commuter and touring scooter. Target Audience: Riders seeking a comfortable, stylish, and powerful scooter for city commuting, inter-urban travel, and light touring. Also targets owners and mechanics requiring detailed service information. Competitive Analysis Competitors: Honda SH300i, Yamaha XMAX 250, Piaggio Beverly 250, Suzuki Burgman 250. Key Features Vehicle Design: Sporty styling, integrated lighting, aerodynamic fairings, comfortable riding position. Performance: Strong 250cc engine, capable of highway speeds, smooth CVT transmission, agile handling. Key Features Manual Value Proposition: Provides comprehensive, accurate, and detailed repair and maintenance information, enabling cost-effective ownership and professional servicing. Usability: Organized logically with clear instructions, diagrams, and illustrations to guide users through complex procedures. 📋 Manual Details Coverage Areas Years Covered: 2006, 2007, 2008, 2009 Regions Covered: Global (primarily European market focus for initial release) Page Count Estimated Pages: 300-400 (typical for comprehensive workshop manuals of this era) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Engine: Comprehensive engine disassembly, assembly, inspection, and repair (including cylinder head, piston, crankshaft, lubrication system, cooling system, valve train, fuel injection system). Transmission: Automatic transmission (CVT) service, maintenance, inspection, and repair. Belt inspection and replacement, clutch assembly, variator system. Brakes: Front and rear brake system servicing, including hydraulic lines, calipers, master cylinders, brake pads, brake discs, bleeding procedures, ABS system components (if equipped). Electrical: Complete electrical system diagnosis and repair, wiring diagrams, battery, starter, alternator, ignition system, lighting, instrumentation, fuses, relays, ECU. Suspension Steering: Front and rear suspension (forks, shock absorbers), steering system components, bearings, alignment. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, throttle body, fuel pressure regulation. Cooling System: Radiator, fan, thermostat, water pump, coolant circulation, hose replacement, bleeding. Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, exhaust pipe inspection and replacement. Bodywork Chassis: Fairings, body panels, seat, storage compartment, chassis frame inspection, fasteners, stand mechanisms. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, drive belt inspection/replacement, fluid level checks, tire pressure checks, chain/belt adjustment (if applicable). Troubleshooting: Diagnostic charts, symptom-based problem solving for common issues (engine performance, electrical faults, braking issues). Engine Repair: Complete engine rebuild, valve adjustments, piston ring replacement, gasket replacement, cylinder honing. Transmission Repair: CVT service, roller replacement, clutch shoe replacement, gear oil change (if applicable). Brake System Repair: Brake pad and disc replacement, master cylinder rebuild, caliper service, brake line replacement, ABS bleeding. Electrical Diagnostics: Wiring harness troubleshooting, component testing, sensor diagnosis, ignition system repair. Suspension Overhaul: Fork seal replacement, shock absorber rebuilding/replacement, steering bearing service. Body Panel Removal Installation: Detailed instructions for removing and refitting all body panels and trim for access to mechanical components. Technical Depth Depth: Comprehensive from basic maintenance to full mechanical and electrical overhauls. Suitable for professional technicians and advanced DIY enthusiasts. Diagnostics: Detailed diagnostic procedures, fault code interpretation (if applicable to the ECU), testing procedures for all major electrical and mechanical components. Specifications: Includes all necessary torque specifications, clearances, fluid capacities, wear limits, and electrical resistance values. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for easy navigation and information retrieval. Print Quality Quality: High-resolution scans suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, OHC (Overhead Camshaft) Displacement: 249.7 cc (cubic centimeters) Bore X Stroke: 73 mm x 57.8 mm (typical for this engine platform) Compression Ratio: 11.6:1 (approximate) Performance Horsepower: Approximately 22 hp (16.4 kW) @ 7500 rpm (estimated, subject to market tuning) Torque: Approximately 22 Nm (16.2 lb-ft) @ 6000 rpm (estimated) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin or similar system Fuel Type: Unleaded gasoline (min 95 RON recommended) Lubrication Oil Type: SAE 10W-40 Synthetic Motorcycle Oil (API SG/SH/SJ/SL or JASO MA) Oil Capacity: 1.4 L (1.5 US qt) with filter change (approximate) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with dry clutch Features Drive: Belt drive to rear wheel Gearing: Variable gear ratio via CVT system 📐 Dimensions Exterior Length: Approx. 2140 mm (84.25 in) Width: Approx. 790 mm (31.1 in) Height: Approx. 1430 mm (56.3 in) (seat height varies) Weights Dry Weight: Approx. 165 kg (363.7 lbs) Gross Vehicle Weight Rating: Approx. 370 kg (815 lbs) Cargo Underseat Storage: Sufficient for one full-face helmet and other small items (typical for this class). 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles/Scooters are not typically rated by agencies like NHTSA or Euro NCAP in the same...
Premium/Performance Scooter segment, positioned as a sporty and capable urban commuter and touring scooter.
Target Audience:
Riders seeking a comfortable, stylish, and powerful scooter for city commuting, inter-urban travel, and light touring. Also targets owners and mechanics requiring detailed service information.
Automatic transmission (CVT) service, maintenance, inspection, and repair. Belt inspection and replacement, clutch assembly, variator system.
Brakes:
Front and rear brake system servicing, including hydraulic lines, calipers, master cylinders, brake pads, brake discs, bleeding procedures, ABS system components (if equipped).
Electrical:
Complete electrical system diagnosis and repair, wiring diagrams, battery, starter, alternator, ignition system, lighting, instrumentation, fuses, relays, ECU.
Suspension Steering:
Front and rear suspension (forks, shock absorbers), steering system components, bearings, alignment.
Brake pad and disc replacement, master cylinder rebuild, caliper service, brake line replacement, ABS bleeding.
Electrical Diagnostics:
Wiring harness troubleshooting, component testing, sensor diagnosis, ignition system repair.
Suspension Overhaul:
Fork seal replacement, shock absorber rebuilding/replacement, steering bearing service.
Body Panel Removal Installation:
Detailed instructions for removing and refitting all body panels and trim for access to mechanical components.
Technical Depth
Depth:
Comprehensive from basic maintenance to full mechanical and electrical overhauls. Suitable for professional technicians and advanced DIY enthusiasts.
Diagnostics:
Detailed diagnostic procedures, fault code interpretation (if applicable to the ECU), testing procedures for all major electrical and mechanical components.
Specifications:
Includes all necessary torque specifications, clearances, fluid capacities, wear limits, and electrical resistance values.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for easy navigation and information retrieval.
Print Quality
Quality:
High-resolution scans suitable for printing individual pages or the entire manual.
73 mm x 57.8 mm (typical for this engine platform)
Compression Ratio:
11.6:1 (approximate)
Performance
Horsepower:
Approximately 22 hp (16.4 kW) @ 7500 rpm (estimated, subject to market tuning)
Torque:
Approximately 22 Nm (16.2 lb-ft) @ 6000 rpm (estimated)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin or similar system
Fuel Type:
Unleaded gasoline (min 95 RON recommended)
Lubrication
Oil Type:
SAE 10W-40 Synthetic Motorcycle Oil (API SG/SH/SJ/SL or JASO MA)
Oil Capacity:
1.4 L (1.5 US qt) with filter change (approximate)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with dry clutch
Features
Drive:
Belt drive to rear wheel
Gearing:
Variable gear ratio via CVT system
📐 Dimensions
Exterior
Length:
Approx. 2140 mm (84.25 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1430 mm (56.3 in) (seat height varies)
Weights
Dry Weight:
Approx. 165 kg (363.7 lbs)
Gross Vehicle Weight Rating:
Approx. 370 kg (815 lbs)
Cargo
Underseat Storage:
Sufficient for one full-face helmet and other small items (typical for this class).
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles/Scooters are not typically rated by agencies like NHTSA or Euro NCAP in the same way as cars).
Active Features
Braking System:
Disc brakes front and rear. Available with optional ABS on some models/markets.
Lighting:
Halogen headlights, LED taillight/brake light, turn signals.
Passive Features
Chassis Design:
Steel frame for rigidity and stability.
Tires:
Tubeless tires for improved puncture resistance.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/Analog combination with speedometer, tachometer, fuel gauge, odometer, trip meter, coolant temperature warning, oil pressure warning, and indicator lights.
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) available on some configurations, enhancing braking safety.
Connectivity
Charging Port:
Some models may feature a 12V accessory socket for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km (3,000 miles) or annually, whichever comes first.
Oil Filter Replacement:
Every 10,000 km (6,000 miles) or annually.
Air Filter Cleaning Replacement:
Inspect every 5,000 km (3,000 miles), replace as needed.
Spark Plug Replacement:
Every 10,000 km (6,000 miles).
Drive Belt Inspection Replacement:
Inspect every 5,000 km (3,000 miles), replace approximately every 15,000-20,000 km (9,000-12,000 miles) or if worn/cracked.
Coolant Replacement:
Every 2 years or 20,000 km (12,000 miles).
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Electrical Connections:
Corrosion or loose connections in wiring harness, particularly around battery terminals and connectors, can lead to intermittent electrical issues.
Cvt Belt Wear:
Premature wear of the CVT belt can occur with aggressive riding or if improperly maintained, leading to slipping or poor acceleration.
Fuel Injector Clogging:
Using poor quality fuel can lead to injector clogging, affecting engine performance and idle.
Suspension Wear:
Front fork seals can degrade over time, leading to oil leaks. Rear shock absorber damping may decrease with mileage.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer known for its high-performance motorcycles and scooters, established in 1945.
Model Evolution
Sportcity Line:
The Sportcity line was introduced as a premium, sporty scooter offering, combining practicality with performance. The 250cc model represented a significant step up in displacement and capability within the line.
Production
Production Period:
2006-2009 for this specific generation and engine configuration.
Manufacturing Location:
Typically manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Historical Awards:
While specific awards for the 2006-2009 Sportcity 250 are not widely documented in general consumer reviews, Aprilia models typically receive acclaim for their handling and performance in the scooter segment from automotive journalists and enthusiast publications.