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Aprilia SR MAX 300 i.e M.Y. 2011 Workshop Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Aprilia Model: SR MAX 300 i.e. Model Variant: SR MAX 300 i.e. M.Y. 2011 ๐Ÿ‘‹ Introduction Market Position Segment: Maxi-scooter, urban commuter, sport scooter Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops, enthusiasts Competitive Analysis Competitors: Yamaha XMAX 300, Honda Forza 300, Suzuki Burgman 400 (though slightly larger displacement), Kymco Xciting 400i Key Features Vehicle Focus: Performance, comfort, practicality for urban and light touring use, Italian design heritage Manual Value: Provides in-depth technical knowledge enabling self-sufficiency in maintenance and repair, saving on labor costs and ensuring correct procedures are followed. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Page Count Estimated Pages: Approximately 300-400 pages (typical for this type of manual) Manual Type Type: Service Manual / Workshop Manual / Repair Manual Language Language: English (assumed primary language for this product listing, often multi-lingual versions exist) Format Format: Digital (likely PDF, but physical print is also possible for workshop manuals) ๐Ÿ“– Manual Coverage Systems Covered Engine: Engine overhaul, disassembly, assembly, tuning, diagnostics, fuel injection system (i.e.), ignition system, cooling system, lubrication system Transmission: Automatic transmission (CVT), clutch operation, belt drive system, gearbox maintenance and repair Brakes: Hydraulic brake system, front and rear brake components, brake fluid specifications, bleeding procedures, ABS (if equipped) Electrical: Wiring diagrams, starter system, charging system (alternator/stator, battery), lighting system, instrumentation, fault diagnosis for electrical components Chassis: Frame, suspension (front fork, rear shock absorber), steering system, wheels, tires Bodywork: Body panels, fairings, seating, storage, lighting components, trim Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake pad inspection, coolant checks, tire pressure, chain/belt adjustment (if applicable) Troubleshooting: Diagnostic procedures for common problems, electrical fault finding, engine performance issues, starting problems Repair: Detailed step-by-step repair instructions for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, suspension repairs, electrical system fixes Specifications: Torque specifications, fluid capacities, electrical tolerances, component measurements, valve clearances (if applicable) Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. ๐Ÿ“Š Manual Specifications File Format Format: PDF (Portable Document Format) - commonly searchable and printable Print Quality Quality: High-resolution scans or original digital files ensuring clarity of text and diagrams Binding Type Type: N/A for digital format (If physical, would typically be perfect bound or comb-bound for workshop manuals) Paper Type Type: N/A for digital format (If physical, typically heavy-duty paper to withstand workshop conditions) โš™๏ธ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, SOHC, 4-valve Displacement: 278 cc (approx.) Bore X Stroke: 75 mm x 63 mm (approx.) Compression Ratio: 10.4:1 (approx.) Valve Train: Single Overhead Camshaft (SOHC), 4 valves Cooling System: Liquid-cooled, with radiator and fan Performance Max Power: Approx. 22 hp (16.5 kW) at 7,500 rpm Max Torque: Approx. 23.2 Nm at 6,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (i.e.) Fuel Type: Unleaded Gasoline (min. 95 RON recommended) Fuel Tank Capacity: 12 Liters (approx.) Lubrication Oil Type: SAE 10W-40 API SG or higher (check specific manual for exact specifications) Oil Capacity W Filter: Approx. 1.4 Liters Ignition Ignition System: Electronic CDI with Spark Advance Spark Plug Type: NGK CR9EB (typical, verify with manual) ๐Ÿ”ง Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Drive Type: Belt drive to rear wheel Features Clutch Type: Automatic centrifugal clutch Gear Ratios: Variable (CVT system ratios) Transmission Fluid: Specific CVT oil (check manual for type and capacity) ๐Ÿ“ Dimensions Exterior Length: Approx. 2,175 mm Width: Approx. 775 mm Height: Approx. 1,450 mm (to top of windscreen) Wheelbase: Approx. 1,545 mm Seat Height: Approx. 800 mm Weights Dry Weight: Approx. 170 kg Curb Weight: Approx. 185 kg (with fluids and battery) Max Load Capacity: Approx. 170 kg (rider + luggage) Tire Sizes Front Tire: 120/70-15 Rear Tire: 140/70-14 Wheelbase Specs Front Wheel Size: 15 inch Rear Wheel Size: 14 inch ๐Ÿ›ก๏ธ Safety Features Ratings Crash Safety: No official NCAP or similar motorcycle safety ratings typically available for this model. Active Features Braking System: Front: Hydraulic disc, Rear: Hydraulic disc. ABS (Anti-lock Braking System) may be an optional feature depending on market and trim. Lighting: Halogen headlights, LED taillight and brake light Passive Features Frame Construction: Steel frame (typically double cradle or backbone) Stability: Designed for stable handling due to longer wheelbase and larger wheel sizes compared to smaller scooters. ๐Ÿ’ก Technology Features Infotainment Dashboard: Digital-analog instrument cluster with speedometer, tachometer, fuel gauge, temperature gauge, odometer, trip meters, and warning lights. Connectivity: Basic, no advanced smartphone integration or connectivity features typically found on modern scooters. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some models. ๐Ÿ”ง Maintenance Service Intervals Engine Oil Change: Every 6,000 km or 12 months, whichever comes first Oil Filter Replacement: Every 12,000 km or 24 months Air Filter Cleaning...
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Aprilia SR MAX 300 i.e M.Y. 2011 Workshop Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Aprilia
Model:
SR MAX 300 i.e.
Model Variant:
SR MAX 300 i.e. M.Y. 2011
๐Ÿ‘‹ Introduction
Market Position
Segment:
Maxi-scooter, urban commuter, sport scooter
Target Audience:
Owners seeking to perform their own maintenance and repairs, independent repair shops, enthusiasts
Competitive Analysis
Competitors:
Yamaha XMAX 300, Honda Forza 300, Suzuki Burgman 400 (though slightly larger displacement), Kymco Xciting 400i
Key Features
Vehicle Focus:
Performance, comfort, practicality for urban and light touring use, Italian design heritage
Manual Value:
Provides in-depth technical knowledge enabling self-sufficiency in maintenance and repair, saving on labor costs and ensuring correct procedures are followed.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Page Count
Estimated Pages:
Approximately 300-400 pages (typical for this type of manual)
Manual Type
Type:
Service Manual / Workshop Manual / Repair Manual
Language
Language:
English (assumed primary language for this product listing, often multi-lingual versions exist)
Format
Format:
Digital (likely PDF, but physical print is also possible for workshop manuals)
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Engine overhaul, disassembly, assembly, tuning, diagnostics, fuel injection system (i.e.), ignition system, cooling system, lubrication system
Transmission:
Automatic transmission (CVT), clutch operation, belt drive system, gearbox maintenance and repair
Brakes:
Hydraulic brake system, front and rear brake components, brake fluid specifications, bleeding procedures, ABS (if equipped)
Electrical:
Wiring diagrams, starter system, charging system (alternator/stator, battery), lighting system, instrumentation, fault diagnosis for electrical components
Chassis:
Frame, suspension (front fork, rear shock absorber), steering system, wheels, tires
Bodywork:
Body panels, fairings, seating, storage, lighting components, trim
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake pad inspection, coolant checks, tire pressure, chain/belt adjustment (if applicable)
Troubleshooting:
Diagnostic procedures for common problems, electrical fault finding, engine performance issues, starting problems
Repair:
Detailed step-by-step repair instructions for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, suspension repairs, electrical system fixes
Specifications:
Torque specifications, fluid capacities, electrical tolerances, component measurements, valve clearances (if applicable)
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF (Portable Document Format) - commonly searchable and printable
Print Quality
Quality:
High-resolution scans or original digital files ensuring clarity of text and diagrams
Binding Type
Type:
N/A for digital format (If physical, would typically be perfect bound or comb-bound for workshop manuals)
Paper Type
Type:
N/A for digital format (If physical, typically heavy-duty paper to withstand workshop conditions)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC, 4-valve
Displacement:
278 cc (approx.)
Bore X Stroke:
75 mm x 63 mm (approx.)
Compression Ratio:
10.4:1 (approx.)
Valve Train:
Single Overhead Camshaft (SOHC), 4 valves
Cooling System:
Liquid-cooled, with radiator and fan
Performance
Max Power:
Approx. 22 hp (16.5 kW) at 7,500 rpm
Max Torque:
Approx. 23.2 Nm at 6,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (i.e.)
Fuel Type:
Unleaded Gasoline (min. 95 RON recommended)
Fuel Tank Capacity:
12 Liters (approx.)
Lubrication
Oil Type:
SAE 10W-40 API SG or higher (check specific manual for exact specifications)
Oil Capacity W Filter:
Approx. 1.4 Liters
Ignition
Ignition System:
Electronic CDI with Spark Advance
Spark Plug Type:
NGK CR9EB (typical, verify with manual)
๐Ÿ”ง Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Drive Type:
Belt drive to rear wheel
Features
Clutch Type:
Automatic centrifugal clutch
Gear Ratios:
Variable (CVT system ratios)
Transmission Fluid:
Specific CVT oil (check manual for type and capacity)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 2,175 mm
Width:
Approx. 775 mm
Height:
Approx. 1,450 mm (to top of windscreen)
Wheelbase:
Approx. 1,545 mm
Seat Height:
Approx. 800 mm
Weights
Dry Weight:
Approx. 170 kg
Curb Weight:
Approx. 185 kg (with fluids and battery)
Max Load Capacity:
Approx. 170 kg (rider + luggage)
Tire Sizes
Front Tire:
120/70-15
Rear Tire:
140/70-14
Wheelbase Specs
Front Wheel Size:
15 inch
Rear Wheel Size:
14 inch
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Safety:
No official NCAP or similar motorcycle safety ratings typically available for this model.
Active Features
Braking System:
Front: Hydraulic disc, Rear: Hydraulic disc. ABS (Anti-lock Braking System) may be an optional feature depending on market and trim.
Lighting:
Halogen headlights, LED taillight and brake light
Passive Features
Frame Construction:
Steel frame (typically double cradle or backbone)
Stability:
Designed for stable handling due to longer wheelbase and larger wheel sizes compared to smaller scooters.
๐Ÿ’ก Technology Features
Infotainment
Dashboard:
Digital-analog instrument cluster with speedometer, tachometer, fuel gauge, temperature gauge, odometer, trip meters, and warning lights.
Connectivity:
Basic, no advanced smartphone integration or connectivity features typically found on modern scooters.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km or 12 months, whichever comes first
Oil Filter Replacement:
Every 12,000 km or 24 months
Air Filter Cleaning Replacement:
Check every 6,000 km, replace as needed
Spark Plug Replacement:
Every 12,000 km (verify specific plug type and gap)
Cvt Belt Inspection/Replacement:
Inspect every 12,000 km, replace if worn or damaged (typically around 20,000-30,000 km)
Brake Pad Check:
Check at every 6,000 km service
Fluid Specifications
Coolant Type:
Ethylene Glycol based coolant, 50% concentration in distilled water
Brake Fluid Type:
DOT 4 (check manual for specific compliance)
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, suspension components due to usage.
Potential Faults:
Fuel pump issues can occur with age and mileage. Electrical connectors can corrode if exposed to moisture. Voltage regulator can sometimes fail.
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters.
Model Evolution
Sr Max Lineage:
The SR MAX line is Aprilia's entry into the maxi-scooter segment, emphasizing sportiness and comfort, building on the success of their smaller SR scooters.
Powertrain Development:
The 300 i.e. engine is a development of Piaggio Group's robust 278cc Quasar engine, known for its reliability and performance.
Production
Production Period:
The SR MAX 300 was introduced around 2010/2011 and evolved into later models with updated styling and emissions standards.
Manufacturing Location:
Likely manufactured in Italy or through Piaggio Group's global manufacturing network.
๐Ÿ† Awards & Recognition
Recognitions
Awards:
No specific major awards for this model year are widely documented, but it was generally well-received for its performance and styling in the maxi-scooter segment.
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