Aprilia SR MAX 300 i.e M.Y. 2011 Workshop Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Aprilia Model: SR MAX 300 i.e. Model Variant: SR MAX 300 i.e. M.Y. 2011 ๐ Introduction Market Position Segment: Maxi-scooter, urban commuter, sport scooter Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops, enthusiasts Competitive Analysis Competitors: Yamaha XMAX 300, Honda Forza 300, Suzuki Burgman 400 (though slightly larger displacement), Kymco Xciting 400i Key Features Vehicle Focus: Performance, comfort, practicality for urban and light touring use, Italian design heritage Manual Value: Provides in-depth technical knowledge enabling self-sufficiency in maintenance and repair, saving on labor costs and ensuring correct procedures are followed. ๐ Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Page Count Estimated Pages: Approximately 300-400 pages (typical for this type of manual) Manual Type Type: Service Manual / Workshop Manual / Repair Manual Language Language: English (assumed primary language for this product listing, often multi-lingual versions exist) Format Format: Digital (likely PDF, but physical print is also possible for workshop manuals) ๐ Manual Coverage Systems Covered Engine: Engine overhaul, disassembly, assembly, tuning, diagnostics, fuel injection system (i.e.), ignition system, cooling system, lubrication system Transmission: Automatic transmission (CVT), clutch operation, belt drive system, gearbox maintenance and repair Brakes: Hydraulic brake system, front and rear brake components, brake fluid specifications, bleeding procedures, ABS (if equipped) Electrical: Wiring diagrams, starter system, charging system (alternator/stator, battery), lighting system, instrumentation, fault diagnosis for electrical components Chassis: Frame, suspension (front fork, rear shock absorber), steering system, wheels, tires Bodywork: Body panels, fairings, seating, storage, lighting components, trim Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake pad inspection, coolant checks, tire pressure, chain/belt adjustment (if applicable) Troubleshooting: Diagnostic procedures for common problems, electrical fault finding, engine performance issues, starting problems Repair: Detailed step-by-step repair instructions for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, suspension repairs, electrical system fixes Specifications: Torque specifications, fluid capacities, electrical tolerances, component measurements, valve clearances (if applicable) Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. ๐ Manual Specifications File Format Format: PDF (Portable Document Format) - commonly searchable and printable Print Quality Quality: High-resolution scans or original digital files ensuring clarity of text and diagrams Binding Type Type: N/A for digital format (If physical, would typically be perfect bound or comb-bound for workshop manuals) Paper Type Type: N/A for digital format (If physical, typically heavy-duty paper to withstand workshop conditions) โ๏ธ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, SOHC, 4-valve Displacement: 278 cc (approx.) Bore X Stroke: 75 mm x 63 mm (approx.) Compression Ratio: 10.4:1 (approx.) Valve Train: Single Overhead Camshaft (SOHC), 4 valves Cooling System: Liquid-cooled, with radiator and fan Performance Max Power: Approx. 22 hp (16.5 kW) at 7,500 rpm Max Torque: Approx. 23.2 Nm at 6,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (i.e.) Fuel Type: Unleaded Gasoline (min. 95 RON recommended) Fuel Tank Capacity: 12 Liters (approx.) Lubrication Oil Type: SAE 10W-40 API SG or higher (check specific manual for exact specifications) Oil Capacity W Filter: Approx. 1.4 Liters Ignition Ignition System: Electronic CDI with Spark Advance Spark Plug Type: NGK CR9EB (typical, verify with manual) ๐ง Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Drive Type: Belt drive to rear wheel Features Clutch Type: Automatic centrifugal clutch Gear Ratios: Variable (CVT system ratios) Transmission Fluid: Specific CVT oil (check manual for type and capacity) ๐ Dimensions Exterior Length: Approx. 2,175 mm Width: Approx. 775 mm Height: Approx. 1,450 mm (to top of windscreen) Wheelbase: Approx. 1,545 mm Seat Height: Approx. 800 mm Weights Dry Weight: Approx. 170 kg Curb Weight: Approx. 185 kg (with fluids and battery) Max Load Capacity: Approx. 170 kg (rider + luggage) Tire Sizes Front Tire: 120/70-15 Rear Tire: 140/70-14 Wheelbase Specs Front Wheel Size: 15 inch Rear Wheel Size: 14 inch ๐ก๏ธ Safety Features Ratings Crash Safety: No official NCAP or similar motorcycle safety ratings typically available for this model. Active Features Braking System: Front: Hydraulic disc, Rear: Hydraulic disc. ABS (Anti-lock Braking System) may be an optional feature depending on market and trim. Lighting: Halogen headlights, LED taillight and brake light Passive Features Frame Construction: Steel frame (typically double cradle or backbone) Stability: Designed for stable handling due to longer wheelbase and larger wheel sizes compared to smaller scooters. ๐ก Technology Features Infotainment Dashboard: Digital-analog instrument cluster with speedometer, tachometer, fuel gauge, temperature gauge, odometer, trip meters, and warning lights. Connectivity: Basic, no advanced smartphone integration or connectivity features typically found on modern scooters. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some models. ๐ง Maintenance Service Intervals Engine Oil Change: Every 6,000 km or 12 months, whichever comes first Oil Filter Replacement: Every 12,000 km or 24 months Air Filter Cleaning...
Performance, comfort, practicality for urban and light touring use, Italian design heritage
Manual Value:
Provides in-depth technical knowledge enabling self-sufficiency in maintenance and repair, saving on labor costs and ensuring correct procedures are followed.
๐ Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Page Count
Estimated Pages:
Approximately 300-400 pages (typical for this type of manual)
Manual Type
Type:
Service Manual / Workshop Manual / Repair Manual
Language
Language:
English (assumed primary language for this product listing, often multi-lingual versions exist)
Format
Format:
Digital (likely PDF, but physical print is also possible for workshop manuals)
๐ Manual Coverage
Systems Covered
Engine:
Engine overhaul, disassembly, assembly, tuning, diagnostics, fuel injection system (i.e.), ignition system, cooling system, lubrication system
Transmission:
Automatic transmission (CVT), clutch operation, belt drive system, gearbox maintenance and repair
Brakes:
Hydraulic brake system, front and rear brake components, brake fluid specifications, bleeding procedures, ABS (if equipped)
Electrical:
Wiring diagrams, starter system, charging system (alternator/stator, battery), lighting system, instrumentation, fault diagnosis for electrical components
Diagnostic procedures for common problems, electrical fault finding, engine performance issues, starting problems
Repair:
Detailed step-by-step repair instructions for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, suspension repairs, electrical system fixes
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
๐ Manual Specifications
File Format
Format:
PDF (Portable Document Format) - commonly searchable and printable
Print Quality
Quality:
High-resolution scans or original digital files ensuring clarity of text and diagrams
Binding Type
Type:
N/A for digital format (If physical, would typically be perfect bound or comb-bound for workshop manuals)
Paper Type
Type:
N/A for digital format (If physical, typically heavy-duty paper to withstand workshop conditions)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC, 4-valve
Displacement:
278 cc (approx.)
Bore X Stroke:
75 mm x 63 mm (approx.)
Compression Ratio:
10.4:1 (approx.)
Valve Train:
Single Overhead Camshaft (SOHC), 4 valves
Cooling System:
Liquid-cooled, with radiator and fan
Performance
Max Power:
Approx. 22 hp (16.5 kW) at 7,500 rpm
Max Torque:
Approx. 23.2 Nm at 6,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (i.e.)
Fuel Type:
Unleaded Gasoline (min. 95 RON recommended)
Fuel Tank Capacity:
12 Liters (approx.)
Lubrication
Oil Type:
SAE 10W-40 API SG or higher (check specific manual for exact specifications)
Specific CVT oil (check manual for type and capacity)
๐ Dimensions
Exterior
Length:
Approx. 2,175 mm
Width:
Approx. 775 mm
Height:
Approx. 1,450 mm (to top of windscreen)
Wheelbase:
Approx. 1,545 mm
Seat Height:
Approx. 800 mm
Weights
Dry Weight:
Approx. 170 kg
Curb Weight:
Approx. 185 kg (with fluids and battery)
Max Load Capacity:
Approx. 170 kg (rider + luggage)
Tire Sizes
Front Tire:
120/70-15
Rear Tire:
140/70-14
Wheelbase Specs
Front Wheel Size:
15 inch
Rear Wheel Size:
14 inch
๐ก๏ธ Safety Features
Ratings
Crash Safety:
No official NCAP or similar motorcycle safety ratings typically available for this model.
Active Features
Braking System:
Front: Hydraulic disc, Rear: Hydraulic disc. ABS (Anti-lock Braking System) may be an optional feature depending on market and trim.
Lighting:
Halogen headlights, LED taillight and brake light
Passive Features
Frame Construction:
Steel frame (typically double cradle or backbone)
Stability:
Designed for stable handling due to longer wheelbase and larger wheel sizes compared to smaller scooters.
๐ก Technology Features
Infotainment
Dashboard:
Digital-analog instrument cluster with speedometer, tachometer, fuel gauge, temperature gauge, odometer, trip meters, and warning lights.
Connectivity:
Basic, no advanced smartphone integration or connectivity features typically found on modern scooters.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km or 12 months, whichever comes first
Oil Filter Replacement:
Every 12,000 km or 24 months
Air Filter Cleaning Replacement:
Check every 6,000 km, replace as needed
Spark Plug Replacement:
Every 12,000 km (verify specific plug type and gap)
Cvt Belt Inspection/Replacement:
Inspect every 12,000 km, replace if worn or damaged (typically around 20,000-30,000 km)
Brake Pad Check:
Check at every 6,000 km service
Fluid Specifications
Coolant Type:
Ethylene Glycol based coolant, 50% concentration in distilled water
Brake Fluid Type:
DOT 4 (check manual for specific compliance)
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, suspension components due to usage.
Potential Faults:
Fuel pump issues can occur with age and mileage. Electrical connectors can corrode if exposed to moisture. Voltage regulator can sometimes fail.
๐ Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and performance scooters.
Model Evolution
Sr Max Lineage:
The SR MAX line is Aprilia's entry into the maxi-scooter segment, emphasizing sportiness and comfort, building on the success of their smaller SR scooters.
Powertrain Development:
The 300 i.e. engine is a development of Piaggio Group's robust 278cc Quasar engine, known for its reliability and performance.
Production
Production Period:
The SR MAX 300 was introduced around 2010/2011 and evolved into later models with updated styling and emissions standards.
Manufacturing Location:
Likely manufactured in Italy or through Piaggio Group's global manufacturing network.
๐ Awards & Recognition
Recognitions
Awards:
No specific major awards for this model year are widely documented, but it was generally well-received for its performance and styling in the maxi-scooter segment.