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Aprilia SR50 1999 Factory Service Repair Manual

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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Aprilia Model: SR50 Year: 1999 Product Type: Factory Service Repair Manual Codes Chassis Code Variant: SR50 Factory (refer to manual for specific VIN breakpoints) ๐Ÿ‘‹ Introduction Market Position Segment: Performance-oriented 50cc scooter segment Target Audience: Enthusiasts, DIY mechanics, owners seeking comprehensive repair information Competitive Analysis Key Competitors Era: Honda Dio, Yamaha Jog, Suzuki Address, Piaggio Zip/NRG Key Features Manual Strength: Official factory documentation ensures accuracy and completeness Utility: Enables owners and technicians to perform all necessary maintenance and repairs with confidence Cost Savings: Empowers users to perform tasks typically reserved for dealerships, saving on labor costs ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: Complete mechanical and electrical systems Secondary Coverage: Bodywork, chassis, troubleshooting, diagnostics Page Count Estimated Pages: Hundreds (exact count varies based on specific factory publication, but is comprehensive) Manual Type Manual Type: Factory Service Manual Language Language: English (typical for factory manuals, verify if multiple language options exist) Format Format: Downloadable PDF ๐Ÿ“– Manual Coverage Systems Covered Engine: Disassembly, assembly, inspection, lubrication, cooling, fuel, ignition, exhaust Transmission: CVT (Continuously Variable Transmission) maintenance, adjustment, and repair Chassis: Frame, suspension (front fork, rear shock), steering, wheels, tires Brakes: Hydraulic disc brake system (front and rear), brake fluid, caliper, master cylinder, lines Electrical System: Wiring diagrams, battery, charging system, ignition system, lighting, starter, indicators Fuel System: Carburetor (model specific, e.g., Dell'Orto PHVA), fuel tank, fuel lines, fuel pump (if applicable) Cooling System: Liquid-cooled engine: radiator, fan, coolant, hoses, thermostat Bodywork: Fairings, seat, storage compartment, body panel removal and installation Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, brake pad replacement, drive belt inspection/replacement Troubleshooting: Diagnostic charts for common starting, running, and electrical issues Repair: Detailed step-by-step instructions for component disassembly, repair, and reassembly Inspection: Pre-ride checks, wear limits, component inspections Adjustments: Carburetor tuning, brake lever adjustment, throttle cable adjustment Technical Depth Depth: Comprehensive, from basic owner maintenance to full engine rebuilds and electrical diagnostics Diagnostic Level: Includes detailed wiring diagrams and troubleshooting flowcharts Torque Specifications: Precise torque values for all critical fasteners Clearances: Engine component clearances (e.g., piston ring gap, valve clearance if applicable) ๐Ÿ“Š Manual Specifications File Format Digital Format: PDF Print Quality Printable: High-resolution, suitable for printing individual pages or the entire document Searchable Text: Likely includes searchable text for easy navigation (OCR quality dependent) Binding Type Digital Binding: N/A (Digital download) Paper Type Digital Paper Type: N/A (Digital download) โš™๏ธ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, liquid-cooled Displacement: 49.3 cc (approx.) Bore X Stroke: 39.0 mm x 41.4 mm (typical for Minarelli 50cc engines of this era, confirm in manual) Compression Ratio: Approx. 7.8:1 to 8.0:1 (typical, confirm in manual) Performance Horsepower: Approx. 6.5 - 7.0 HP @ 7000 RPM (stock, varies by market and specific tuning) Torque: Approx. 6.5 Nm @ 6500 RPM (stock, varies by market) Fuel System Carburetor Model: Dell'Orto PHVA 12/14 (common for this model, confirm in manual) Fuel Type: Unleaded gasoline (minimum 91 RON) Oil Mixing: Autolube system (requires separate 2-stroke oil injection) Lubrication Engine Oil Type: High-quality 2-stroke synthetic or semi-synthetic oil (specific API/JASO rating in manual) Cooling System Coolant Type: Ethylene glycol based coolant (50% mixture with distilled water, confirm in manual) ๐Ÿ”ง Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive System: Belt drive Features Clutch Type: Centrifugal automatic clutch Gear Reduction: Primary and secondary reduction gears (ratios specified in manual) ๐Ÿ“ Dimensions Exterior Length: Approx. 1740 mm (refer to manual for precise factory spec) Width: Approx. 700 mm (refer to manual for precise factory spec) Height: Approx. 1130 mm (refer to manual for precise factory spec) Weights Dry Weight: Approx. 97 kg (refer to manual for precise factory spec) Gross Vehicle Weight Rating: Varies by region and rider, check local regulations and manual for guidance Wheels Tires Front Tire Size: 120/70-13 (typical, confirm in manual) Rear Tire Size: 130/60-13 (typical, confirm in manual) Wheel Type: Alloy wheels ๐Ÿ›ก๏ธ Safety Features Ratings Crash Safety: N/A (Scooter segment; focus on rider safety features and maintenance) Active Features Braking System: Hydraulic disc brakes front and rear for effective stopping power Lighting: Headlight, taillight, brake light, turn signals for visibility Passive Features Frame Construction: Robust chassis designed for stability and handling ๐Ÿ’ก Technology Features Infotainment Features: Basic instrumentation: speedometer, odometer, fuel gauge, coolant temperature warning light. Driver Assistance Features: N/A (Scooter segment) Connectivity Features: N/A (Scooter segment) ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time interval (typically every 3,000-5,000 km for 4-stroke transmission oil if applicable, or as per autolube system) Spark Plug Replacement: Refer to manual for specific interval (e.g., every 5,000-10,000 km) Drive Belt Inspection: Refer to manual for inspection/replacement interval (critical for CVT function) Brake Fluid Change: Typically every 2 years or as recommended by manufacturer (refer to manual) Fluid Specifications Engine Oil...
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Aprilia SR50 1999 Factory Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Aprilia
Model:
SR50
Year:
1999
Product Type:
Factory Service Repair Manual
Codes
Chassis Code Variant:
SR50 Factory (refer to manual for specific VIN breakpoints)
๐Ÿ‘‹ Introduction
Market Position
Segment:
Performance-oriented 50cc scooter segment
Target Audience:
Enthusiasts, DIY mechanics, owners seeking comprehensive repair information
Competitive Analysis
Key Competitors Era:
Honda Dio, Yamaha Jog, Suzuki Address, Piaggio Zip/NRG
Key Features
Manual Strength:
Official factory documentation ensures accuracy and completeness
Utility:
Enables owners and technicians to perform all necessary maintenance and repairs with confidence
Cost Savings:
Empowers users to perform tasks typically reserved for dealerships, saving on labor costs
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Complete mechanical and electrical systems
Secondary Coverage:
Bodywork, chassis, troubleshooting, diagnostics
Page Count
Estimated Pages:
Hundreds (exact count varies based on specific factory publication, but is comprehensive)
Manual Type
Manual Type:
Factory Service Manual
Language
Language:
English (typical for factory manuals, verify if multiple language options exist)
Format
Format:
Downloadable PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Disassembly, assembly, inspection, lubrication, cooling, fuel, ignition, exhaust
Transmission:
CVT (Continuously Variable Transmission) maintenance, adjustment, and repair
Chassis:
Frame, suspension (front fork, rear shock), steering, wheels, tires
Brakes:
Hydraulic disc brake system (front and rear), brake fluid, caliper, master cylinder, lines
Electrical System:
Wiring diagrams, battery, charging system, ignition system, lighting, starter, indicators
Fuel System:
Carburetor (model specific, e.g., Dell'Orto PHVA), fuel tank, fuel lines, fuel pump (if applicable)
Cooling System:
Liquid-cooled engine: radiator, fan, coolant, hoses, thermostat
Bodywork:
Fairings, seat, storage compartment, body panel removal and installation
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, brake pad replacement, drive belt inspection/replacement
Troubleshooting:
Diagnostic charts for common starting, running, and electrical issues
Repair:
Detailed step-by-step instructions for component disassembly, repair, and reassembly
Inspection:
Pre-ride checks, wear limits, component inspections
Adjustments:
Carburetor tuning, brake lever adjustment, throttle cable adjustment
Technical Depth
Depth:
Comprehensive, from basic owner maintenance to full engine rebuilds and electrical diagnostics
Diagnostic Level:
Includes detailed wiring diagrams and troubleshooting flowcharts
Torque Specifications:
Precise torque values for all critical fasteners
Clearances:
Engine component clearances (e.g., piston ring gap, valve clearance if applicable)
๐Ÿ“Š Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printable:
High-resolution, suitable for printing individual pages or the entire document
Searchable Text:
Likely includes searchable text for easy navigation (OCR quality dependent)
Binding Type
Digital Binding:
N/A (Digital download)
Paper Type
Digital Paper Type:
N/A (Digital download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder, liquid-cooled
Displacement:
49.3 cc (approx.)
Bore X Stroke:
39.0 mm x 41.4 mm (typical for Minarelli 50cc engines of this era, confirm in manual)
Compression Ratio:
Approx. 7.8:1 to 8.0:1 (typical, confirm in manual)
Performance
Horsepower:
Approx. 6.5 - 7.0 HP @ 7000 RPM (stock, varies by market and specific tuning)
Torque:
Approx. 6.5 Nm @ 6500 RPM (stock, varies by market)
Fuel System
Carburetor Model:
Dell'Orto PHVA 12/14 (common for this model, confirm in manual)
Fuel Type:
Unleaded gasoline (minimum 91 RON)
Oil Mixing:
Autolube system (requires separate 2-stroke oil injection)
Lubrication
Engine Oil Type:
High-quality 2-stroke synthetic or semi-synthetic oil (specific API/JASO rating in manual)
Cooling System
Coolant Type:
Ethylene glycol based coolant (50% mixture with distilled water, confirm in manual)
๐Ÿ”ง Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive System:
Belt drive
Features
Clutch Type:
Centrifugal automatic clutch
Gear Reduction:
Primary and secondary reduction gears (ratios specified in manual)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 1740 mm (refer to manual for precise factory spec)
Width:
Approx. 700 mm (refer to manual for precise factory spec)
Height:
Approx. 1130 mm (refer to manual for precise factory spec)
Weights
Dry Weight:
Approx. 97 kg (refer to manual for precise factory spec)
Gross Vehicle Weight Rating:
Varies by region and rider, check local regulations and manual for guidance
Wheels Tires
Front Tire Size:
120/70-13 (typical, confirm in manual)
Rear Tire Size:
130/60-13 (typical, confirm in manual)
Wheel Type:
Alloy wheels
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Safety:
N/A (Scooter segment; focus on rider safety features and maintenance)
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power
Lighting:
Headlight, taillight, brake light, turn signals for visibility
Passive Features
Frame Construction:
Robust chassis designed for stability and handling
๐Ÿ’ก Technology Features
Infotainment
Features:
Basic instrumentation: speedometer, odometer, fuel gauge, coolant temperature warning light.
Driver Assistance
Features:
N/A (Scooter segment)
Connectivity
Features:
N/A (Scooter segment)
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time interval (typically every 3,000-5,000 km for 4-stroke transmission oil if applicable, or as per autolube system)
Spark Plug Replacement:
Refer to manual for specific interval (e.g., every 5,000-10,000 km)
Drive Belt Inspection:
Refer to manual for inspection/replacement interval (critical for CVT function)
Brake Fluid Change:
Typically every 2 years or as recommended by manufacturer (refer to manual)
Fluid Specifications
Engine Oil Capacity:
N/A (2-stroke autolube system)
Transmission Oil Type:
SAE 80W-90 hypoid gear oil (confirm in manual for specific viscosity and API rating)
Transmission Oil Capacity:
Refer to manual for precise capacity (typically a small amount)
Brake Fluid Type:
DOT 4 (confirm in manual, as some models may specify DOT 3)
Known Issues
Common Wear Items:
Drive belt, rollers, clutch shoes, brake pads, spark plug, air filter
Potential Problems:
Carburetor gumming, ignition coil failure, electrical connector corrosion, cooling system leaks (common to many liquid-cooled scooters)
Technical Notes
Carburetor Jetting:
The manual will detail specific jet sizes for the carburetor based on altitude and temperature, crucial for optimal performance.
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer renowned for its sporting heritage in motorcycles and scooters.
Model Evolution
Sr50 Legacy:
The SR50 line has a long history, with the 1999 model being part of a generation known for its sportiness and performance in the 50cc class.
Production
Manufacturing Origin:
Italy (typical for Aprilia)
๐Ÿ† Awards & Recognition
Recognitions
Historical Acclaim:
Aprilia's SR50 models have historically been recognized for their sporty handling and performance in the scooter market.
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