Aprilia SXV RXV 450 550 2006 Full Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Aprilia Model: SXV/RXV Year: 2006 Engine Variants Covered: 450cc, 550cc Codes Vehicle Platform Code: SXV/RXV Series ๐ Introduction Market Position Segment: High-performance off-road/supermoto motorcycles. Target Audience: Enthusiasts, mechanics, and owners requiring in-depth maintenance and repair knowledge. Competitive Analysis Competitors: KTM EXC/SXC series, Husqvarna SM/TE series, TM Racing SMR/MX series. Key Features Manual Value Proposition: Provides authoritative, manufacturer-level repair information essential for maintaining these specialized Italian motorcycles. Vehicle Appeal: Known for their potent V-twin engines, lightweight chassis, and exceptional handling for off-road and supermoto applications. ๐ Manual Details Coverage Areas Coverage Scope: Full Service Repair Specific Models Covered: Aprilia SXV 450, Aprilia SXV 550, Aprilia RXV 450, Aprilia RXV 550 Page Count Estimated Page Count: Detailed, estimated 400-600 pages (typical for comprehensive service manuals) Manual Type Type: Service Repair Manual Language Language: Likely English (standard for international market manuals) Format Format: Digital (implied by typical sales channels for this type of manual) ๐ Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, and troubleshooting for both 450cc and 550cc V-twin engines. Fuel System: Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel lines, and related sensors. Cooling System: Radiator, coolant hoses, water pump, thermostat, and fan operation. Ignition System: Spark plugs, ignition coils, ECU (Engine Control Unit) mapping and diagnostics. Exhaust System: Exhaust headers, catalytic converter (if applicable), mufflers, and oxygen sensors. Transmission Drivetrain: Clutch operation, gearbox internals, gear shift mechanism, chain drive, sprockets. Suspension: Front forks (USD - Upside Down), rear shock absorber, linkage system (if applicable), adjustment procedures, rebuilds. Brakes: Front and rear hydraulic disc brakes, caliper maintenance, brake fluid bleeding, master cylinders, brake lines. Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, taillight, indicators), wiring diagrams, fuses, relays. Chassis Frame: Frame inspection, geometry, steering head bearings, swingarm, footpegs. Bodywork: Fairings, seat, fuel tank, fenders, graphics installation/removal. Wheels Tires: Wheel bearing maintenance, tire mounting/balancing, spoke tensioning. Procedures Included Maintenance: Oil changes, filter replacements, spark plug checks, chain adjustment, lubrication, general inspection. Troubleshooting: Diagnostic procedures for common starting issues, performance problems, electrical faults, and fluid leaks. Repair: Detailed step-by-step instructions for component repair and replacement, including engine rebuilds, suspension overhauls, and electrical system diagnostics. Rebuild: Complete engine rebuild procedures, including top-end (pistons, valves, cylinders) and bottom-end (crankshaft, connecting rods) work. Refurbish: Guidance on restoring components to optimal condition, likely including chassis cleaning and detailing advice. Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to full workshop-level overhauls and diagnostics. Diagnostic Capabilities: Includes troubleshooting guides for identifying the root cause of issues, often referencing specific symptoms and possible solutions. Specification Detail: Provides detailed torque specifications, clearances, fluid types, capacities, and electrical resistance values. ๐ Manual Specifications File Format Digital Format: Likely PDF (Portable Document Format), offering searchability and easy access. Print Quality Image Resolution: High-resolution for clear diagrams and illustrations. Binding Type Physical Binding: Not applicable for digital format; if physical, likely spiral-bound or perfect-bound for ease of use. Paper Type Physical Paper Quality: Not applicable for digital format; if physical, typically on durable, glossy paper to withstand workshop conditions. โ๏ธ Engine Specifications Primary Engine Configuration: V-twin, 4-stroke Displacement 450: Approximately 449cc Displacement 550: Approximately 549cc Bore Stroke 450: Approx. 90 mm x 70.7 mm (subject to exact variant) Bore Stroke 550: Approx. 94 mm x 79.7 mm (subject to exact variant) Cooling: Liquid-cooled Valve Train: DOHC, 4 valves per cylinder Performance Horsepower 450: Estimated 55-60 HP (varies by tune and market) Horsepower 550: Estimated 65-70+ HP (varies by tune and market) Torque 450: Estimated 40-45 Nm Torque 550: Estimated 50-55 Nm Fuel System Induction: Electronic Fuel Injection (EFI) - Keihin FCR carburetor models may exist on earlier or specific variants, but 2006 likely EFI. Fuel Type: Unleaded gasoline (RON 95 or higher recommended) ๐ง Transmission Standard Type: 6-speed manual sequential gearbox Clutch: Wet multi-plate clutch Optional Transmission Options: None (standard manual transmission) Features Drive Type: Chain drive ๐ Dimensions Exterior Wheelbase: Approx. 1470-1490 mm (varies between SXV/RXV and minor updates) Seat Height: Approx. 900-920 mm (typical for off-road/supermoto) Weights Dry Weight 450: Approx. 130-135 kg Dry Weight 550: Approx. 135-140 kg ๐ก๏ธ Safety Features Ratings Safety Certification: Typically CE marked for European markets; no specific crash test ratings for motorcycles like cars. Active Features Braking System: Dual hydraulic disc front brakes, single hydraulic disc rear brake. ABS: Not standard on this model, may have been a rare optional extra in later years, but unlikely for 2006. Passive Features Lighting: Halogen headlight, LED taillight/brake light, front and rear turn signals. ๐ก Technology Features Infotainment Dashboard Display: Digital/analog combination instrument cluster displaying speed, RPM, odometer, trip meters, and warning lights. Driver Assistance Engine Management: ECU-controlled fuel injection and ignition timing. Connectivity Diagnostic Ports: On-board diagnostics (OBD) port or diagnostic connectors for electronic fault code retrieval. ๐ง Maintenance Service Intervals Oil...
Diagnostic procedures for common starting issues, performance problems, electrical faults, and fluid leaks.
Repair:
Detailed step-by-step instructions for component repair and replacement, including engine rebuilds, suspension overhauls, and electrical system diagnostics.
Rebuild:
Complete engine rebuild procedures, including top-end (pistons, valves, cylinders) and bottom-end (crankshaft, connecting rods) work.
Refurbish:
Guidance on restoring components to optimal condition, likely including chassis cleaning and detailing advice.
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to full workshop-level overhauls and diagnostics.
Diagnostic Capabilities:
Includes troubleshooting guides for identifying the root cause of issues, often referencing specific symptoms and possible solutions.
Potential for oil consumption on high-mileage examples, electrical connector issues, and premature wear on certain V-twin specific components if not meticulously maintained.
Maintenance Criticality:
High. These engines are highly stressed and require strict adherence to maintenance schedules and correct fluid types.
๐ Vehicle History
Brand Heritage
Brand Origin:
Italian motorcycle manufacturer with a strong racing pedigree, particularly in off-road and road racing.
Model Evolution
Series Introduction:
The SXV/RXV series was a significant entry for Aprilia in the dual-sport and supermoto segments, showcasing their V-twin engine technology.
Production
Production Years:
SXV/RXV models were produced from the mid-2000s through to approximately 2012 before discontinuance.
Manufacturing Location:
Italy
๐ Awards & Recognition
Recognitions
Motorcycle Reviews:
Generally received positive reviews for performance and handling, often praised for their unique V-twin power delivery in the segment.