Aprilia SXV RXV 450 2006-2013 Workshop Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Aprilia Model: SXV 450 Model Variant: RXV 450 Generation Generation Code: First Generation Codes Vin Code Start Year: 2006 Vin Code End Year: 2013 ๐ Introduction Market Position Category: High-performance Supermoto / Dual-Sport Motorcycle Target Audience: Enthusiasts, owners seeking to perform their own maintenance and repairs, professional motorcycle technicians. Competitive Analysis Competitors: KTM EXC, Husqvarna SM/TE, Beta RR, GasGas EC/SM. Key Features Vehicle Focus: Agile handling, powerful V-twin engine (for some variants), off-road and supermoto capability. Manual Value Proposition: Empowers owners with the knowledge to maintain, repair, and optimize their Aprilia SXV/RXV 450 for peak performance and longevity. ๐ Manual Details Coverage Areas Covered Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Page Count Estimated Page Count: ~700+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) ๐ Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end, bottom-end, valve train, cooling system, lubrication system, fuel injection system, ignition system, exhaust system. Transmission: Clutch, gearbox, shift mechanism, lubrication, troubleshooting. Chassis: Frame, swingarm, linkage, bearings, steering head, suspension (front and rear forks, rear shock absorber), wheels, spokes, tires, braking system (front and rear calipers, master cylinders, lines, discs), controls, footpegs. Electrical System: Wiring diagrams, battery, starter, alternator, ignition coil, ECU, lighting (headlight, taillight, turn signals), instrument cluster, sensors, fuses, relays, starter motor. Bodywork And Plastics: Fairings, seat, fuel tank, fenders, graphics, mounting points, removal and installation. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment and lubrication, brake fluid flush, coolant replacement, spark plug inspection and replacement, valve clearance checks. Troubleshooting: Diagnostic charts for common performance issues, starting problems, electrical faults, braking system anomalies, and chassis handling concerns. Repair: Step-by-step disassembly and reassembly procedures for all major components, including engine rebuilding, transmission overhauls, suspension servicing, and brake system repairs. Technical Specifications: Torque specifications for all fasteners, fluid capacities and types, electrical component resistance values, engine timing settings, suspension sag adjustments. Technical Depth Depth: Comprehensive. Covers everything from basic rider maintenance to full engine rebuilds and advanced electrical diagnostics. ๐ Manual Specifications File Format Quality: High-resolution, searchable PDF with clear, legible text and diagrams. Print Quality Scalability: Printable on standard home or office printers. Binding Type Digital Format: N/A (Digital) Paper Type Digital Format: N/A (Digital) โ๏ธ Engine Specifications Primary Engine Type: 4-stroke, V-twin (80 degree) Displacement: 449 cc Bore X Stroke: 68 mm x 60.4 mm (typical) Compression Ratio: 12.5:1 (typical) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: ~55-60 HP @ 9000 RPM (estimated, varies by year/tune) Torque: ~45-50 Nm @ 7000 RPM (estimated, varies by year/tune) Fuel System Induction: Electronic Fuel Injection (EFI) Throttle Body Size: Dual 38mm Keihin (typical) Cooling System Type: Liquid-cooled Lubrication System Type: Wet sump (typically with separate oil circuit for clutch/gearbox) Ignition System Type: Digital electronic ignition with variable ignition timing Exhaust System Configuration: Dual under-seat mufflers (typical) ๐ง Transmission Standard Type: 6-speed sequential gearbox Features Clutch: Hydraulically operated multi-plate wet clutch Final Drive: Chain drive ๐ Dimensions Exterior Wheelbase: ~1450-1500 mm (Varies) Seat Height: ~900-950 mm (Varies) Weights Dry Weight: ~120-135 kg (Varies) Fuel Capacity: ~7-8 Liters (Varies) ๐ก๏ธ Safety Features Ratings Crash Test Results: N/A (Motorcycle specific ratings not applicable in same manner as cars) Active Features Braking System: Hydraulic disc brakes, front and rear. Often featuring high-performance calipers (e.g., Brembo or ISR). Suspension: Fully adjustable front forks (upside-down) and rear monoshock for optimized handling and control. Passive Features Frame Construction: Lightweight aluminum frame for rigidity and agility. ๐ก Technology Features Infotainment System: Basic analog/digital instrument cluster providing speed, RPM, odometer, trip meter, fuel level (if equipped), and warning lights. Driver Assistance Features: None (focus on raw performance and rider feedback, no electronic rider aids like ABS or traction control typical for this era and segment). ๐ง Maintenance Service Intervals Oil Change: Every 3,000 km or 6 months (typical, refer to manual for exact intervals and conditions). Air Filter Cleaning: Every 500 km or as needed in dusty conditions. Spark Plug Inspection: Every 5,000 km. Valve Clearance Check: Every 10,000 km or 12 months. Fluid Specifications Engine Oil Type: Semi-synthetic or fully synthetic SAE 10W-40 motorcycle oil (meeting API SG or higher, JASO MA or MA2). Coolant Type: Ethylene glycol-based antifreeze mixture with distilled water (50/50 ratio). Brake Fluid Type: DOT 4 or DOT 5.1 high-temperature hydraulic brake fluid. Gearbox Oil Type: Specific motorcycle gearbox oil or same as engine oil if specified by Aprilia (refer to manual). Known Issues Common Complaints: Potential for cam chain tensioner noise, occasional fuel pump issues, starter motor reliability (early models), vibration dampening requirements. Maintenance Focus Areas: V-twin engine cooling system integrity, regular chain maintenance, precise valve adjustments, and fuel injection system cleanliness are crucial. ๐ Vehicle History Brand Heritage Manufacturer Origin: Italy Brand Focus: Performance motorcycles, particularly in racing and sport segments....
Diagnostic charts for common performance issues, starting problems, electrical faults, braking system anomalies, and chassis handling concerns.
Repair:
Step-by-step disassembly and reassembly procedures for all major components, including engine rebuilding, transmission overhauls, suspension servicing, and brake system repairs.
Technical Specifications:
Torque specifications for all fasteners, fluid capacities and types, electrical component resistance values, engine timing settings, suspension sag adjustments.
Technical Depth
Depth:
Comprehensive. Covers everything from basic rider maintenance to full engine rebuilds and advanced electrical diagnostics.
๐ Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear, legible text and diagrams.
Print Quality
Scalability:
Printable on standard home or office printers.
Binding Type
Digital Format:
N/A (Digital)
Paper Type
Digital Format:
N/A (Digital)
โ๏ธ Engine Specifications
Primary Engine
Type:
4-stroke, V-twin (80 degree)
Displacement:
449 cc
Bore X Stroke:
68 mm x 60.4 mm (typical)
Compression Ratio:
12.5:1 (typical)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
~55-60 HP @ 9000 RPM (estimated, varies by year/tune)
Torque:
~45-50 Nm @ 7000 RPM (estimated, varies by year/tune)
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Throttle Body Size:
Dual 38mm Keihin (typical)
Cooling System
Type:
Liquid-cooled
Lubrication System
Type:
Wet sump (typically with separate oil circuit for clutch/gearbox)
Ignition System
Type:
Digital electronic ignition with variable ignition timing
Exhaust System
Configuration:
Dual under-seat mufflers (typical)
๐ง Transmission
Standard
Type:
6-speed sequential gearbox
Features
Clutch:
Hydraulically operated multi-plate wet clutch
Final Drive:
Chain drive
๐ Dimensions
Exterior
Wheelbase:
~1450-1500 mm (Varies)
Seat Height:
~900-950 mm (Varies)
Weights
Dry Weight:
~120-135 kg (Varies)
Fuel Capacity:
~7-8 Liters (Varies)
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle specific ratings not applicable in same manner as cars)
Active Features
Braking System:
Hydraulic disc brakes, front and rear. Often featuring high-performance calipers (e.g., Brembo or ISR).
Suspension:
Fully adjustable front forks (upside-down) and rear monoshock for optimized handling and control.
Passive Features
Frame Construction:
Lightweight aluminum frame for rigidity and agility.