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Aprilia Tuono V4 1100 RR Factory Motorcycle Complete Workshop Service Repair Manual 2015 2016 2017 2018

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🏷️ Basic Information Identification Make: Aprilia Model: Tuono V4 1100 RR Factory Model Variant: Tuono V4 1100 RR Factory Years Covered: 2015, 2016, 2017, 2018 Codes Engine Code: V4 1100 👋 Introduction Market Position Category: High-performance naked sportbike Segment: Premium, track-day oriented streetfighter Competitive Analysis Competitors: BMW S1000R, Ducati Streetfighter V4, KTM 1290 Super Duke R, Yamaha MT-10 Key Features Engine Heritage: Derived from Aprilia's RSV4 superbike platform, renowned for its V4 architecture and performance. Electronics Suite: Advanced Aprilia Performance Ride Control (APRC) package, including multiple rider modes, traction control, wheelie control, launch control, and cornering ABS. Suspension: Factory model features premium, fully adjustable Öhlins electronic semi-active suspension for superior ride quality and adjustability. Braking System: Top-tier Brembo M50 monobloc radial front calipers for exceptional stopping power and feel. Design Philosophy: Combines the aggressive, naked styling of a streetfighter with the performance DNA of a superbike. 📋 Manual Details Coverage Areas General Coverage: Complete workshop service and repair Specific Systems: Engine, chassis, electronics, suspension, brakes, bodywork, powertrain, fuel system, exhaust system, electrical system, troubleshooting, maintenance Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, rebuild procedures for the V4 1100cc engine, including valve train, crankshaft, pistons, connecting rods, cylinders, lubrication system. Fuel System: Fuel injection system (EFI) components, fuel pump, injectors, throttle body, sensors, pressure regulator, ECU mapping and diagnostics. Ignition System: Ignition coil operation, spark plug specifications, ignition timing, CDI unit, ignition control module troubleshooting. Exhaust System: Exhaust system components, catalytic converter function, lambda sensor (O2 sensor) operation, mounting and torque specifications. Transmission: Gearbox operation, clutch assembly (including wet multi-plate), shift mechanism, gear ratios, lubrication, removal and installation procedures. Chassis Frame: Frame construction, steering head bearings, swingarm pivot, rear suspension linkage, frame integrity checks. Front Suspension: Öhlins electronic semi-active front forks (NIX30 or similar), calibration, damping adjustments, fork seal replacement, oil levels and types. Rear Suspension: Öhlins electronic semi-active rear shock absorber (TTX or similar), calibration, preload adjustment, damping control, linkage servicing. Brakes Front: Brembo M50 monobloc radial calipers, dual 330mm discs, master cylinder specifications, brake fluid type and bleeding procedures, ABS system diagnostics. Brakes Rear: Brembo rear caliper, rear disc specifications, brake fluid type and bleeding procedures, ABS system diagnostics. Wheels Tires: Wheel specifications, tire pressure recommendations, tire mounting and balancing, rim types, torque values for wheel fasteners. Electrical System: Wiring diagrams, battery specifications, charging system (alternator, regulator/rectifier), starter motor, lighting system, fuses, relays, diagnostic connectors. Electronics ECU: ECU (Engine Control Unit) functions, diagnostic codes (DTCs), calibration, software updates, ride-by-wire throttle system, Aprilia Performance Ride Control (APRC) suite details. Bodywork: Fairing removal and installation, seat assembly, fuel tank assembly, tail section, instrument cluster, lighting components. Procedures Included Routine Maintenance: Oil and filter changes, air filter service, spark plug replacement, chain adjustment and lubrication, brake fluid flush, coolant check and change, valve clearance checks. Engine Repair: Top-end rebuild, bottom-end rebuild, cylinder head service, gasket replacement, piston and ring replacement, bearing inspection and replacement. Transmission Repair: Clutch plate replacement, gearbox disassembly and reassembly, shift drum and fork servicing, bearing replacement. Suspension Service: Fork oil change and seal replacement, rear shock absorber service, suspension linkage lubrication and bearing replacement. Brake System Service: Brake pad replacement, disc inspection and replacement, brake line replacement, master cylinder rebuild, caliper servicing, brake fluid bleeding and ABS bleeding. Electrical Diagnostics: Troubleshooting electrical faults, wiring harness repair, component testing, ECU flashing and diagnostic tool usage. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon issues, fault code identification and resolution. Technical Specifications: Detailed specifications for all components, torque values, clearances, fluid capacities, electrical resistance values. Aprc Calibration: Specific instructions for calibrating the Aprilia Performance Ride Control (APRC) system, including traction control, wheelie control, launch control, and ABS settings. Technical Depth Depth: Comprehensive, covering routine maintenance, intermediate repairs, and major engine/chassis overhauls. Suitable for professional technicians and experienced home mechanics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Text-searchable for quick access to specific topics and components. Print Quality Printability: Designed for high-quality printing, with clear diagrams and legible text. Binding Type Binding: Not applicable (Digital Download) Paper Type Paper: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Configuration: V4, longitudinal, 65-degree cylinder angle Displacement: 1077 cc (cubic centimeters) Bore X Stroke: 81 mm x 52.3 mm Valve Train: DOHC (Dual Overhead Camshafts), 4 valves per cylinder Cooling System: Liquid-cooled Performance Max Horsepower: 175 HP @ 11,000 rpm Max Torque: 121 Nm (89.2 lb-ft) @ 9,000 rpm Fuel System Induction: Electronic Fuel Injection (EFI) with Ride-by-Wire (RBW) throttle control, dual injectors per cylinder Fuel Type: Unleaded gasoline, minimum 95 RON Fuel Tank Capacity: 18.5 Liters (approx. 4.9 US gallons) 🔧 Transmission Standard Type: 6-speed cassette-type gearbox Clutch: Hydraulically operated, multi-plate wet clutch...
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Aprilia Tuono V4 1100 RR Factory Motorcycle Complete Workshop Service Repair Manual 2015 2016 2017 2018
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Tuono V4 1100 RR Factory
Model Variant:
Tuono V4 1100 RR Factory
Years Covered:
2015, 2016, 2017, 2018
Codes
Engine Code:
V4 1100
👋 Introduction
Market Position
Category:
High-performance naked sportbike
Segment:
Premium, track-day oriented streetfighter
Competitive Analysis
Competitors:
BMW S1000R, Ducati Streetfighter V4, KTM 1290 Super Duke R, Yamaha MT-10
Key Features
Engine Heritage:
Derived from Aprilia's RSV4 superbike platform, renowned for its V4 architecture and performance.
Electronics Suite:
Advanced Aprilia Performance Ride Control (APRC) package, including multiple rider modes, traction control, wheelie control, launch control, and cornering ABS.
Suspension:
Factory model features premium, fully adjustable Öhlins electronic semi-active suspension for superior ride quality and adjustability.
Braking System:
Top-tier Brembo M50 monobloc radial front calipers for exceptional stopping power and feel.
Design Philosophy:
Combines the aggressive, naked styling of a streetfighter with the performance DNA of a superbike.
📋 Manual Details
Coverage Areas
General Coverage:
Complete workshop service and repair
Specific Systems:
Engine, chassis, electronics, suspension, brakes, bodywork, powertrain, fuel system, exhaust system, electrical system, troubleshooting, maintenance
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, rebuild procedures for the V4 1100cc engine, including valve train, crankshaft, pistons, connecting rods, cylinders, lubrication system.
Fuel System:
Fuel injection system (EFI) components, fuel pump, injectors, throttle body, sensors, pressure regulator, ECU mapping and diagnostics.
Ignition System:
Ignition coil operation, spark plug specifications, ignition timing, CDI unit, ignition control module troubleshooting.
Exhaust System:
Exhaust system components, catalytic converter function, lambda sensor (O2 sensor) operation, mounting and torque specifications.
Transmission:
Gearbox operation, clutch assembly (including wet multi-plate), shift mechanism, gear ratios, lubrication, removal and installation procedures.
Chassis Frame:
Frame construction, steering head bearings, swingarm pivot, rear suspension linkage, frame integrity checks.
Front Suspension:
Öhlins electronic semi-active front forks (NIX30 or similar), calibration, damping adjustments, fork seal replacement, oil levels and types.
Rear Suspension:
Öhlins electronic semi-active rear shock absorber (TTX or similar), calibration, preload adjustment, damping control, linkage servicing.
Brakes Front:
Brembo M50 monobloc radial calipers, dual 330mm discs, master cylinder specifications, brake fluid type and bleeding procedures, ABS system diagnostics.
Brakes Rear:
Brembo rear caliper, rear disc specifications, brake fluid type and bleeding procedures, ABS system diagnostics.
Wheels Tires:
Wheel specifications, tire pressure recommendations, tire mounting and balancing, rim types, torque values for wheel fasteners.
Electrical System:
Wiring diagrams, battery specifications, charging system (alternator, regulator/rectifier), starter motor, lighting system, fuses, relays, diagnostic connectors.
Electronics ECU:
ECU (Engine Control Unit) functions, diagnostic codes (DTCs), calibration, software updates, ride-by-wire throttle system, Aprilia Performance Ride Control (APRC) suite details.
Bodywork:
Fairing removal and installation, seat assembly, fuel tank assembly, tail section, instrument cluster, lighting components.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter service, spark plug replacement, chain adjustment and lubrication, brake fluid flush, coolant check and change, valve clearance checks.
Engine Repair:
Top-end rebuild, bottom-end rebuild, cylinder head service, gasket replacement, piston and ring replacement, bearing inspection and replacement.
Transmission Repair:
Clutch plate replacement, gearbox disassembly and reassembly, shift drum and fork servicing, bearing replacement.
Suspension Service:
Fork oil change and seal replacement, rear shock absorber service, suspension linkage lubrication and bearing replacement.
Brake System Service:
Brake pad replacement, disc inspection and replacement, brake line replacement, master cylinder rebuild, caliper servicing, brake fluid bleeding and ABS bleeding.
Electrical Diagnostics:
Troubleshooting electrical faults, wiring harness repair, component testing, ECU flashing and diagnostic tool usage.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon issues, fault code identification and resolution.
Technical Specifications:
Detailed specifications for all components, torque values, clearances, fluid capacities, electrical resistance values.
Aprc Calibration:
Specific instructions for calibrating the Aprilia Performance Ride Control (APRC) system, including traction control, wheelie control, launch control, and ABS settings.
Technical Depth
Depth:
Comprehensive, covering routine maintenance, intermediate repairs, and major engine/chassis overhauls. Suitable for professional technicians and experienced home mechanics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Text-searchable for quick access to specific topics and components.
Print Quality
Printability:
Designed for high-quality printing, with clear diagrams and legible text.
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Configuration:
V4, longitudinal, 65-degree cylinder angle
Displacement:
1077 cc (cubic centimeters)
Bore X Stroke:
81 mm x 52.3 mm
Valve Train:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Max Horsepower:
175 HP @ 11,000 rpm
Max Torque:
121 Nm (89.2 lb-ft) @ 9,000 rpm
Fuel System
Induction:
Electronic Fuel Injection (EFI) with Ride-by-Wire (RBW) throttle control, dual injectors per cylinder
Fuel Type:
Unleaded gasoline, minimum 95 RON
Fuel Tank Capacity:
18.5 Liters (approx. 4.9 US gallons)
🔧 Transmission
Standard
Type:
6-speed cassette-type gearbox
Clutch:
Hydraulically operated, multi-plate wet clutch with assist and slipper function
Features
Quickshifter:
Standard Aprilia Quick Shift (AQS) for clutchless upshifts
Final Drive:
Chain drive, 525 pitch
📐 Dimensions
Exterior
Length:
2095 mm (82.5 in)
Width:
800 mm (31.5 in)
Height:
1135 mm (44.7 in)
Wheelbase:
1450 mm (57.1 in)
Seat Height:
825 mm (32.5 in)
Weights
Dry Weight:
183 kg (403.4 lbs)
Curb Weight:
209 kg (460.8 lbs) (estimated with fluids)
🛡️ Safety Features
Ratings
ABS:
Bosch Cornering ABS system (multi-level, integrated with APRC)
Active Features
Traction Control:
Advanced Aprilia Traction Control (ATC) with multiple adjustable levels (part of APRC)
Wheelie Control:
Aprilia Wheelie Control (AWC) with adjustable levels (part of APRC)
Launch Control:
Aprilia Launch Control (ALC) with adjustable levels (part of APRC)
Engine Brake Control:
Aprilia Engine Brake Control (AEBC) with adjustable levels (part of APRC)
Passive Features
Lighting:
Full LED lighting system (headlight, taillight, indicators)
💡 Technology Features
Infotainment
Display:
Full-color TFT instrument cluster providing comprehensive ride data, settings, and diagnostic information.
Driver Assistance
Aprc Features:
Comprehensive suite including adjustable Traction Control, Wheelie Control, Launch Control, Engine Brake Control, and Cornering ABS.
Connectivity
Diagnostics:
OBD-II compliant diagnostic connector for electronic fault reading and parameter monitoring using specialized tools.
Ride Modes
Selectable Modes:
Multiple engine maps (e.g., A, B, Sport, Race) affecting throttle response and power delivery, selectable via handlebar controls.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 7,500 km (4,660 miles) or annually, whichever comes first.
Engine Oil Change:
Every 7,500 km (4,660 miles) or annually. Use high-quality synthetic motorcycle oil.
Air Filter Inspection:
Every 7,500 km (4,660 miles), clean or replace as needed.
Spark Plug Replacement:
Every 15,000 km (9,320 miles).
Valve Clearance Check:
Every 15,000 km (9,320 miles).
Brake Fluid Flush:
Every 2 years or as recommended by the manual.
Coolant Change:
Every 3 years or as recommended by the manual.
Fluid Specifications
Engine Oil:
API SG/SH/SJ or higher, JASO MA/MA2 certified, SAE 10W-40 or 15W-50 (depending on ambient temperature). Consult manual for exact specification and capacity (approx. 4.0 L).
Brake Fluid:
DOT 4 or DOT 5.1 (check manual for compatibility and system type).
Coolant:
Mixture of distilled water and high-quality antifreeze (ethylene glycol based), typically 50/50. Capacity approx. 2.5 L.
Fork Oil:
Öhlins specific fork oil (e.g., Öhlins NIX 30 or equivalent viscosity). Consult manual for exact type and quantity per leg.
Known Issues
Common Wear Items:
Clutch plates (due to aggressive riding), chain and sprockets, brake pads, tires.
Electronics Maintenance:
Regular software updates for the ECU and APRC system are recommended. Ensure battery health for stable electronic operation.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia, an Italian manufacturer with a strong racing pedigree, particularly in Grand Prix motorcycle racing.
Model Evolution
Origins:
The Tuono V4 lineage evolved from the RSV4 superbike, adapting its potent V4 engine and chassis for a more upright, street-focused riding position while retaining track-day capability.
Factory Variant:
The 'Factory' designation typically signifies the top-tier model, featuring upgraded components like Öhlins suspension and higher-spec braking systems, as seen in this generation.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently praised by automotive journalists and riders for its class-leading V4 engine performance, sophisticated electronics, and track-ready chassis.
Ratings
Magazine Reviews:
Frequently featured in 'Best Naked Bike' or 'Best Hyperbike' comparisons by major motorcycle publications.
Certifications
Regulatory Compliance:
Meets emissions and safety standards for the relevant model years in its primary markets (e.g., Euro 4).
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