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Arctic Cat 550 TRV 2012 2013 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Arctic Cat Model: 550 TRV Model Designation: TRV (Touring/Recreational Vehicle) Vehicle Type: All-Terrain Vehicle (ATV) Year: 2012, 2013 Codes Chassis Code: Not explicitly provided, but generally consistent for these model years 👋 Introduction Market Position Segment: Utility/Recreational ATV, two-up touring configuration. Target Demographic: Off-road enthusiasts, hunters, farmers, recreational riders, and those needing to transport a passenger. Competitive Analysis Competitors: Polaris Sportsman Touring, Can-Am Outlander MAX, Yamaha Grizzly EPS (depending on specific features and trim). Key Features Performance: Known for its robust utility features, comfortable ride for two, and capable off-road performance. Utility: Towing capacity, cargo racks, and adaptable for various terrains and tasks. 📋 Manual Details Coverage Areas Primary Coverage: North America Language: English Page Count Estimated Page Count: Approximately 400-600 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Repair Service Manual Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, troubleshooting, component identification, timing, lubrication, cooling system, fuel delivery, exhaust system. Transmission: CVT (Continuously Variable Transmission) operation, maintenance, repair, clutch system, drive clutch, driven clutch, belt inspection and replacement, transmission fluid specifications and service. Drivetrain: Front and rear differentials, drive shafts, CV joints, wheel bearings, lubrication, troubleshooting, and repair. Suspension: Front and rear suspension components (A-arms, shocks, springs, bushings), alignment specifications, adjustments, and replacement procedures. Brakes: Hydraulic brake system, front and rear brake calipers, master cylinder, brake lines, brake pads, rotors, bleeding procedures, troubleshooting. Steering: Steering column, tie rods, steering rack, adjustments, lubrication, troubleshooting. Electrical: Wiring diagrams, ignition system, starting system, charging system (alternator/stator, regulator/rectifier), battery maintenance, lighting, instrumentation, troubleshooting electrical faults. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, carburetor (if applicable for specific engine configurations) or fuel injection system components, troubleshooting. Cooling System: Radiator, coolant hoses, thermostat, water pump, fan, coolant specifications, flushing, and maintenance. Exhaust System: Exhaust manifold, muffler, pipes, inspection, and repair. Chassis And Body: Frame inspection, body panels, seats, racks, fenders, removal and installation procedures. Wheels And Tires: Tire pressure specifications, wheel bolt patterns, tire replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points, valve adjustments, battery checks, tire pressure checks. Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides for all major systems. Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation for all major vehicle systems. Diagnostic Procedures: Methods for identifying and resolving mechanical and electrical issues, including component testing. Torque Specifications: Precise torque values for critical fasteners throughout the vehicle. Special Tools: Identification and usage of specialized tools required for specific repair or maintenance tasks. Technical Depth Depth Level: Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds. Target Audience: Professional mechanical technicians, experienced DIY mechanics, and service departments. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable (OCR may vary based on original scan quality) Print Quality Resolution: Typically good quality scans suitable for printing, though original source quality dictates final clarity. Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-Cooled, SOHC V-Twin Displacement: 545cc (cubic centimeters) Bore X Stroke: 76mm x 60mm (typical for this engine) - Verification in manual recommended Compression Ratio: 9.7:1 (typical) - Verification in manual recommended Fuel Delivery: Carburetor (likely Mikuni BSR36 or similar) or Fuel Injection (check specific model variation) Performance Horsepower: Approx. 35-40 HP (at crankshaft, manufacturer claims vary) - Exact figures in manual. Torque: Approx. 30-35 lb-ft (at crankshaft, manufacturer claims vary) - Exact figures in manual. Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approx. 5.25 gallons (19.9 Liters) - Check manual for exact capacity. 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with Hi/Lo Range and Reverse. Optional Optional Transmission: N/A for this model/year. Features Drive Engagement: Automatic belt-driven CVT with engine braking. Gear Selection: P-R-N-L-H (Park, Reverse, Neutral, Low, High). Transmission Fluid: Arctic Cat recommends specific CVT fluid; manual will specify exact type and capacity (e.g., Arctic Cat ACT CVT Fluid). 📐 Dimensions Exterior Length: Approx. 93.4 inches (2372 mm) - Verify in manual. Width: Approx. 47.2 inches (1199 mm) - Verify in manual. Height: Approx. 49.5 inches (1257 mm) - Verify in manual. Wheelbase: Approx. 58 inches (1473 mm) - Verify in manual. Weights Dry Weight: Approx. 643 lbs (292 kg) - Verify in manual. Ground Clearance: Approx. 11 inches (279 mm) - Verify in manual. Cargo Front Rack Capacity: Typically around 100 lbs (45 kg) - Verify in manual. Rear Rack Capacity: Typically around 200 lbs (90 kg) - Verify in manual. Towing Capacity: 1050 lbs (476 kg) - Verify in manual. 🛡️ Safety Features Ratings Safety Ratings: ATVs are not rated by organizations like NHTSA or IIHS in the same way as automobiles. Safety is inherent in design...
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Arctic Cat 550 TRV 2012 2013 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
550 TRV
Model Designation:
TRV (Touring/Recreational Vehicle)
Vehicle Type:
All-Terrain Vehicle (ATV)
Year:
2012, 2013
Codes
Chassis Code:
Not explicitly provided, but generally consistent for these model years
👋 Introduction
Market Position
Segment:
Utility/Recreational ATV, two-up touring configuration.
Target Demographic:
Off-road enthusiasts, hunters, farmers, recreational riders, and those needing to transport a passenger.
Competitive Analysis
Competitors:
Polaris Sportsman Touring, Can-Am Outlander MAX, Yamaha Grizzly EPS (depending on specific features and trim).
Key Features
Performance:
Known for its robust utility features, comfortable ride for two, and capable off-road performance.
Utility:
Towing capacity, cargo racks, and adaptable for various terrains and tasks.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Language:
English
Page Count
Estimated Page Count:
Approximately 400-600 pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Repair Service Manual
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, troubleshooting, component identification, timing, lubrication, cooling system, fuel delivery, exhaust system.
Transmission:
CVT (Continuously Variable Transmission) operation, maintenance, repair, clutch system, drive clutch, driven clutch, belt inspection and replacement, transmission fluid specifications and service.
Drivetrain:
Front and rear differentials, drive shafts, CV joints, wheel bearings, lubrication, troubleshooting, and repair.
Suspension:
Front and rear suspension components (A-arms, shocks, springs, bushings), alignment specifications, adjustments, and replacement procedures.
Brakes:
Hydraulic brake system, front and rear brake calipers, master cylinder, brake lines, brake pads, rotors, bleeding procedures, troubleshooting.
Steering:
Steering column, tie rods, steering rack, adjustments, lubrication, troubleshooting.
Electrical:
Wiring diagrams, ignition system, starting system, charging system (alternator/stator, regulator/rectifier), battery maintenance, lighting, instrumentation, troubleshooting electrical faults.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, carburetor (if applicable for specific engine configurations) or fuel injection system components, troubleshooting.
Cooling System:
Radiator, coolant hoses, thermostat, water pump, fan, coolant specifications, flushing, and maintenance.
Exhaust System:
Exhaust manifold, muffler, pipes, inspection, and repair.
Chassis And Body:
Frame inspection, body panels, seats, racks, fenders, removal and installation procedures.
Wheels And Tires:
Tire pressure specifications, wheel bolt patterns, tire replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points, valve adjustments, battery checks, tire pressure checks.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides for all major systems.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation for all major vehicle systems.
Diagnostic Procedures:
Methods for identifying and resolving mechanical and electrical issues, including component testing.
Torque Specifications:
Precise torque values for critical fasteners throughout the vehicle.
Special Tools:
Identification and usage of specialized tools required for specific repair or maintenance tasks.
Technical Depth
Depth Level:
Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds.
Target Audience:
Professional mechanical technicians, experienced DIY mechanics, and service departments.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (OCR may vary based on original scan quality)
Print Quality
Resolution:
Typically good quality scans suitable for printing, though original source quality dictates final clarity.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-Cooled, SOHC V-Twin
Displacement:
545cc (cubic centimeters)
Bore X Stroke:
76mm x 60mm (typical for this engine) - Verification in manual recommended
Compression Ratio:
9.7:1 (typical) - Verification in manual recommended
Fuel Delivery:
Carburetor (likely Mikuni BSR36 or similar) or Fuel Injection (check specific model variation)
Performance
Horsepower:
Approx. 35-40 HP (at crankshaft, manufacturer claims vary) - Exact figures in manual.
Torque:
Approx. 30-35 lb-ft (at crankshaft, manufacturer claims vary) - Exact figures in manual.
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 5.25 gallons (19.9 Liters) - Check manual for exact capacity.
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with Hi/Lo Range and Reverse.
Optional
Optional Transmission:
N/A for this model/year.
Features
Drive Engagement:
Automatic belt-driven CVT with engine braking.
Gear Selection:
P-R-N-L-H (Park, Reverse, Neutral, Low, High).
Transmission Fluid:
Arctic Cat recommends specific CVT fluid; manual will specify exact type and capacity (e.g., Arctic Cat ACT CVT Fluid).
📐 Dimensions
Exterior
Length:
Approx. 93.4 inches (2372 mm) - Verify in manual.
Width:
Approx. 47.2 inches (1199 mm) - Verify in manual.
Height:
Approx. 49.5 inches (1257 mm) - Verify in manual.
Wheelbase:
Approx. 58 inches (1473 mm) - Verify in manual.
Weights
Dry Weight:
Approx. 643 lbs (292 kg) - Verify in manual.
Ground Clearance:
Approx. 11 inches (279 mm) - Verify in manual.
Cargo
Front Rack Capacity:
Typically around 100 lbs (45 kg) - Verify in manual.
Rear Rack Capacity:
Typically around 200 lbs (90 kg) - Verify in manual.
Towing Capacity:
1050 lbs (476 kg) - Verify in manual.
🛡️ Safety Features
Ratings
Safety Ratings:
ATVs are not rated by organizations like NHTSA or IIHS in the same way as automobiles. Safety is inherent in design and proper operation.
Active Features
Braking System:
Hydraulic disc brakes (front and rear) provide strong stopping power.
Engine Braking:
CVT system provides effective engine braking for downhill control.
Passive Features
Frame Construction:
Robust chassis designed for off-road durability.
Lighting:
Headlights, taillights, and brake lights for visibility.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD display providing speed, RPM, odometer, trip meter, fuel level, 2WD/4WD indicator, and various warning lights.
Driver Assistance
4Wd System:
Electronic 2WD/4WD engagement with a front differential lock (on some models).
Power Steering:
Electronic Power Steering (EPS) was an available option and highly recommended for easier steering and reduced fatigue.
Connectivity
Connectivity Features:
None typical for this era/model (e.g., no Bluetooth, USB ports).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 12 months, whichever comes first (verify specific recommendation in manual).
Air Filter Cleaning:
Every 50 hours or more frequently in dusty conditions (verify in manual).
Spark Plug Service:
Every 100 hours or 12 months (verify in manual).
Belt Inspection:
Inspect CVT belt every 100 hours; replace as needed based on wear or damage (verify in manual).
Fluid Specifications
Engine Oil Type:
Synthetic 0W-40 or 10W-40 ATV-specific oil recommended (verify specific API rating and viscosity in manual).
Engine Oil Capacity:
Approx. 2.5 quarts (2.4 Liters) with filter change (verify in manual).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, 50/50 mix with distilled water (verify color and type in manual).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (verify in manual).
Differential Fluid Type:
Arctic Cat recommends specific gear oil for front and rear differentials (verify type and viscosity in manual).
Known Issues
Common Wear Items:
CVT belt, tie rod ends, wheel bearings, suspension bushings, brake pads due to typical off-road use.
Common Issues
Potential Electrical Gremlins:
Corrosion in connectors or grounds can sometimes lead to intermittent electrical issues; manual will help diagnose.
Engine Performance Tips:
Proper CVT maintenance and correct fuel mixture are key to optimal engine performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat is a long-standing American manufacturer of snowmobiles, ATVs, and UTVs, known for its off-road performance.
Model Evolution
Trv Lineage:
The TRV designation signifies Arctic Cat's two-up touring ATVs, offering enhanced passenger comfort and capability over single-rider models.
550 Updates:
The 550 model was part of Arctic Cat's mid-size ATV lineup, offering a balance of power, utility, and value. Model year updates typically involved minor cosmetic changes, suspension tuning, and refinements to electronics or fuel delivery.
Production
Manufacturing Location:
Primarily manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2012-2013 Arctic Cat 550 TRV are not widely documented in general automotive press, but Arctic Cat ATVs generally receive positive reviews for their utility and value.
Ratings
Consumer Reviews:
Generally positive for its class, often praised for its comfortable ride, power for its displacement, and towing capability. Reliability is typically good with proper maintenance.
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