The 650 V-Twin 4x4 FIS, model year 2004, represents a robust and capable all-terrain vehicle designed for demanding off-road use. Featuring a powerful 650cc V-twin, 4-stroke, liquid-cooled engine with electronic fuel injection, this model offers substantial power and torque for tackling challenging terrains. Its true 4x4 capability, combined with a durable chassis and advanced suspension, ensures superior traction and stability. This first-generation V-twin platform was engineered for reliability and performance, positioning it as a strong contender in the high-performance utility ATV segment against notable competitors of its era. This comprehensive Factory Parts Manual is your essential guide for maintaining and repairing your 2004 650 V-Twin 4x4 FIS. It covers a wide array of systems, including detailed engine mechanicals, drivetrain and transmission components, chassis, suspension, steering, brakes, electrical systems, and bodywork. The manual provides detailed illustrations and exploded views for accurate part identification, crucial for ordering the correct replacement parts. Furthermore, it details overhaul, disassembly, and assembly procedures, empowering owners, mechanics, and technicians to perform effective maintenance and repairs, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Arctic Cat Model: 650 V-Twin 4x4 FIS Year: 2004 Model Code: A2004ISR4BCAS Trim Level: FIS (Fuel Injection System), 4x4 Color: Green Generation Generation Identifier: First Generation (for the 650 V-Twin platform) Codes Product Identifier: MRP CA 👋 Introduction Market Position Atv Segment: High-performance utility ATV, targeting demanding off-road use. Competitive Analysis Key Competitors Era: Polaris Sportsman series, Can-Am Outlander series, Suzuki King Quad, Yamaha Grizzly. Key Features Powertrain: Powerful 650cc V-twin engine, Fuel Injection System (FIS). Drivetrain: True 4x4 capability, advanced drive train components for superior traction. Chassis Design: Robust frame and suspension designed for challenging terrain. Manual Value Proposition Parts Catalog Utility: Essential for identifying correct replacement parts, facilitating maintenance and repairs, and managing inventory for owners and service professionals. 📋 Manual Details Coverage Areas Manual Type: Factory Parts Manual Language: English Format: PDF Download File Features: Printable, Zoomable, Searchable Text System Requirements: Adobe Reader, Foxit Reader, or compatible PDF reader 📖 Manual Coverage Systems Covered Engine Mechanical: Accelerator, Air Intake, Cam Chain, Cooling, Crank Balancer, Crankshaft and Piston, Cylinder, Cylinder Head and Camshaft/Valve, Engine and Exhaust, Gas Tank, Oil Filter/Pump, Throttle Body, Water Pump Drivetrain Transmission: Clutch, V-Belt, Drive Train, Gear Shifting, Secondary Drive, Secondary Transmission, Starter Clutch, Transmission Chassis Suspension Steering: Frame and Related Parts, Front Suspension, Rear Suspension, Steering, Sway Bar, Tilt Frame Brakes Wheels: Front Brake, Rear and Parking Brake, Wheel and Tire Electrical Ignition: Battery and Starter Motor, Magneto, Magneto Cover, Wiring Harness Body Exterior Interior: Canopy and Taillight, Cargo Box and Tailgate, Console, Dash, Floor Panel, Hood and Headlight, Seat Front Drive Systems: Front Drive Gearcase Procedures Included Repair Overhaul: Overhaul, Disassembly and Assembly procedures detailed for all covered systems. Part Identification: Detailed illustrations and exploded views for precise part identification and ordering. Technical Depth Depth Level: Comprehensive factory-level parts cataloging with detailed diagrams. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Printability: Printable, allowing for hard copy reference. Viewability: Zoomable for clear examination of intricate details. Searchability: Searchable text for quick access to specific information. Binding Type Binding Method: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke Displacement: 650 cc (approximate, specific variants may exist) Fuel Delivery: Electronic Fuel Injection (EFI) / FIS Cooling System: Liquid-cooled Performance Horsepower Estimated: Typically in the range of 50-60 HP (factory specifications may vary) Torque Estimated: High torque output suitable for pulling and climbing Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Refer to specific model variant documentation or manual for exact capacity. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Selection: 2WD/4WD engagement, often with front differential lock. Features Gear Reduction: High and Low range gearing for versatile performance. Clutch System: Primary and secondary clutch system for CVT operation. 📐 Dimensions Exterior Length: Varies by specific configuration; consult factory service data. Width: Varies by specific configuration; consult factory service data. Height: Varies by specific configuration; consult factory service data. Weights Dry Weight: Typically around 600-700 lbs (approximate). Towing Capacity: Typically rated at 1000-1500 lbs (check specific model variant for exact rating). Ground Clearance: Approximately 9-11 inches Cargo Rack Capacity Front: Approx. 100 lbs Rack Capacity Rear: Approx. 200 lbs 🛡️ Safety Features Ratings Atv Safety Standards: Adheres to ANSI/SVIA standards for all-terrain vehicles. Active Features Braking System: Hydraulic disc brakes, front and rear. Parking Brake: Independent parking brake system. Passive Features Lighting: Dual headlights and taillight for visibility. Operator Controls: Ergonomically designed controls for safe operation. 💡 Technology Features Infotainment Infotainment Features: Basic instrumentation (speedometer, odometer, fuel gauge, warning lights). Driver Assistance Efi System: Electronic Fuel Injection system provides optimized fuel delivery and performance across various conditions. Connectivity Diagnostics: While not typically...