Arctic Cat 700 Thundercat ATV 2010 Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Arctic Cat Model: Thundercat 700 Year: 2010 Vehicle Type: All-Terrain Vehicle (ATV) ๐ Introduction Market Position Vehicle Segment: High-performance utility/sport ATV Competitive Analysis Key Competitors: Can-Am Outlander, Polaris Sportsman, Yamaha Grizzly, Suzuki KingQuad. Key Features Performance Focus: Emphasis on power, acceleration, and capable off-road performance. Value Proposition Manual Utility: Provides DIY mechanics and owners with the ability to perform complex repairs and maintenance, saving on dealership costs. ๐ Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF Download Coverage Scope: Comprehensive repair and maintenance Page Count Estimated Pages: 500+ ๐ Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, cooling, lubrication, fuel delivery, ignition, starting, charging. Transmission Drivetrain: CVT system (Clutch operation, belt inspection/replacement), gearcase maintenance, final drive, driveshafts, axles. Brakes: Hydraulic brake system inspection, service, bleeding, component replacement (calipers, master cylinder, lines). Suspension Steering: Front and rear suspension geometry, shock absorber service, A-arm maintenance, steering system components, tie rod ends. Electrical System: Wiring diagrams, component testing (lights, horn, starter, alternator), battery maintenance, fuse/relay diagnostics. Chassis Frame: Frame inspection, component mounting, body panel removal/installation, seat, rack maintenance. Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, gearcase oil), filter replacements, spark plug service, valve clearance adjustment. Repair Procedures: Complete engine rebuild, transmission overhaul, brake caliper replacement, suspension arm bushing replacement, electrical component troubleshooting. Troubleshooting Diagnostics: Step-by-step diagnostic guides for common issues, error code explanations (if applicable), symptom-based troubleshooting. Technical Depth Diagnostic Capabilities: Detailed troubleshooting trees and diagnostic flowcharts for identifying and resolving faults. Rebuild Scope: Complete engine and transmission rebuild instructions, including torque specifications and assembly sequences. Special Tools: Identification of necessary special tools and their usage for specific procedures. ๐ Manual Specifications File Format File Type: PDF Searchable Text: Yes (typically for high-quality PDFs) Print Quality Printability: Printable Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) Completeness Manual Completeness: Full service and repair manual, covering all aspects of vehicle maintenance and repair. โ๏ธ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin Engine Displacement: 695 cc (42.4 cu in) Bore X Stroke: 81.2 mm x 62.0 mm (3.20 in x 2.44 in) Compression Ratio: 9.0:1 (approximate) Performance Horsepower: Estimated 50-55 HP (at crankshaft, varies by model and tune) Torque: Estimated 45-50 lb-ft (at crankshaft, varies) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 87 octane Ignition Ignition System: Electronic ignition, CDI Lubrication Oil Type: SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher) Cooling Cooling System: Liquid-cooled Coolant Type: Ethylene glycol based antifreeze/coolant, 50/50 mix with distilled water ๐ง Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with engine braking Drive Modes: 2WD/4WD with Electronic Front Differential Lock Gear Reduction: High, Low, Neutral, Reverse, Park Features Clutch System: Secondary clutch with roller bearings for smooth engagement and efficient power transfer. Fluid Specifications Gearcase Oil Type: SAE 80W-90 Hypoid Gear Oil ๐ Dimensions Exterior Length: 82.8 inches (210.3 cm) Width: 47.2 inches (119.9 cm) Height: 48.3 inches (122.7 cm) Weights Dry Weight: 655 lbs (297 kg) Curb Weight: Approx. 700 lbs (318 kg) with fluids Towing Capacity: 1050 lbs (476 kg) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (91 kg) Wheelbase Wheelbase: 50.0 inches (127 cm) Ground Clearance Ground Clearance: 11.0 inches (27.9 cm) ๐ก๏ธ Safety Features Ratings Rollover Resistance: ATVs inherently have rollover risk; operation requires caution and adherence to safe practices. No specific rating. Active Features Braking System: Hydraulic disc brakes on all wheels with hand lever and foot pedal controls. Parking Brake: Mechanical caliper lock on rear brake. Passive Features Lighting: Dual 30W headlights, 25W taillight/stoplight. Seatbelt: Not standard; seatbelt usage is not recommended for ATVs. Hand Guards: Standard on handlebars. ๐ก Technology Features Infotainment Instrument Cluster: Digital instrument cluster with speedometer, odometer, trip odometer, tachometer, fuel gauge, clock, 4WD indicator, and gear position indicator. Driver Assistance Electronic Power Steering: Not standard on this specific model; typically available on higher trim levels or later generations. Connectivity Usb Port: Not standard on this model. ๐ง Maintenance Service Intervals Engine Oil Change: First 10 hours, then every 30 hours or annually. Air Filter Cleaning: Every 10 hours or as needed in dusty conditions. Spark Plug Inspection: Every 30 hours or annually. Clutch Belt Inspection: Every 30 hours or annually for wear and damage. Fluid Specifications Engine Oil Capacity: 2.8 US quarts (2.65 Liters) with filter. Gearcase Oil Capacity: 0.26 US quarts (0.25 Liters) Coolant Capacity: 1.8 US quarts (1.7 Liters) Known Issues Common Wear Items: CVT belt wear, suspension bushings, ball joints, and tie rod ends are common wear items requiring regular inspection and replacement. Electrical Connectors: Corrosion or loose connections in electrical connectors can sometimes lead to intermittent issues, especially in wet environments. ๐ Vehicle History Brand Heritage...
Step-by-step diagnostic guides for common issues, error code explanations (if applicable), symptom-based troubleshooting.
Technical Depth
Diagnostic Capabilities:
Detailed troubleshooting trees and diagnostic flowcharts for identifying and resolving faults.
Rebuild Scope:
Complete engine and transmission rebuild instructions, including torque specifications and assembly sequences.
Special Tools:
Identification of necessary special tools and their usage for specific procedures.
๐ Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes (typically for high-quality PDFs)
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Completeness
Manual Completeness:
Full service and repair manual, covering all aspects of vehicle maintenance and repair.
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, SOHC, V-twin
Engine Displacement:
695 cc (42.4 cu in)
Bore X Stroke:
81.2 mm x 62.0 mm (3.20 in x 2.44 in)
Compression Ratio:
9.0:1 (approximate)
Performance
Horsepower:
Estimated 50-55 HP (at crankshaft, varies by model and tune)
Torque:
Estimated 45-50 lb-ft (at crankshaft, varies)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition
Ignition System:
Electronic ignition, CDI
Lubrication
Oil Type:
SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher)
Cooling
Cooling System:
Liquid-cooled
Coolant Type:
Ethylene glycol based antifreeze/coolant, 50/50 mix with distilled water
๐ง Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with engine braking
Drive Modes:
2WD/4WD with Electronic Front Differential Lock
Gear Reduction:
High, Low, Neutral, Reverse, Park
Features
Clutch System:
Secondary clutch with roller bearings for smooth engagement and efficient power transfer.
Fluid Specifications
Gearcase Oil Type:
SAE 80W-90 Hypoid Gear Oil
๐ Dimensions
Exterior
Length:
82.8 inches (210.3 cm)
Width:
47.2 inches (119.9 cm)
Height:
48.3 inches (122.7 cm)
Weights
Dry Weight:
655 lbs (297 kg)
Curb Weight:
Approx. 700 lbs (318 kg) with fluids
Towing Capacity:
1050 lbs (476 kg)
Rack Capacity Front:
100 lbs (45 kg)
Rack Capacity Rear:
200 lbs (91 kg)
Wheelbase
Wheelbase:
50.0 inches (127 cm)
Ground Clearance
Ground Clearance:
11.0 inches (27.9 cm)
๐ก๏ธ Safety Features
Ratings
Rollover Resistance:
ATVs inherently have rollover risk; operation requires caution and adherence to safe practices. No specific rating.
Active Features
Braking System:
Hydraulic disc brakes on all wheels with hand lever and foot pedal controls.
Parking Brake:
Mechanical caliper lock on rear brake.
Passive Features
Lighting:
Dual 30W headlights, 25W taillight/stoplight.
Seatbelt:
Not standard; seatbelt usage is not recommended for ATVs.
Hand Guards:
Standard on handlebars.
๐ก Technology Features
Infotainment
Instrument Cluster:
Digital instrument cluster with speedometer, odometer, trip odometer, tachometer, fuel gauge, clock, 4WD indicator, and gear position indicator.
Driver Assistance
Electronic Power Steering:
Not standard on this specific model; typically available on higher trim levels or later generations.
Connectivity
Usb Port:
Not standard on this model.
๐ง Maintenance
Service Intervals
Engine Oil Change:
First 10 hours, then every 30 hours or annually.
Air Filter Cleaning:
Every 10 hours or as needed in dusty conditions.
Spark Plug Inspection:
Every 30 hours or annually.
Clutch Belt Inspection:
Every 30 hours or annually for wear and damage.
Fluid Specifications
Engine Oil Capacity:
2.8 US quarts (2.65 Liters) with filter.
Gearcase Oil Capacity:
0.26 US quarts (0.25 Liters)
Coolant Capacity:
1.8 US quarts (1.7 Liters)
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, ball joints, and tie rod ends are common wear items requiring regular inspection and replacement.
Electrical Connectors:
Corrosion or loose connections in electrical connectors can sometimes lead to intermittent issues, especially in wet environments.
๐ Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat Inc. (now Textron Off Road/Arctic Cat)
Model Evolution
Previous Models:
Arctic Cat has a long history of ATVs, with models like the Bearcat, Wildcat, and various 400/500/650 series preceding and influencing the Thundercat line.
Production
Production Period:
The 700 Thundercat model was part of Arctic Cat's lineup in the late 2000s and early 2010s.
Manufacturing Location:
Typically manufactured in Thief River Falls, Minnesota, USA.
๐ Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2010 Thundercat 700 are not widely publicized, Arctic Cat ATVs historically receive praise for their power and off-road capability in consumer reviews and industry publications.