Arctic Cat 700 Thundercat ATV 2010 Service Repair Manual
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The 2010 Arctic Cat Thundercat 700 is a versatile All-Terrain Vehicle (ATV) engineered for robust off-road performance. This model is designed to excel in demanding conditions, offering a powerful 695 cc liquid-cooled, 4-stroke, SOHC, V-twin engine with Electronic Fuel Injection for reliable power delivery. Its capabilities are further enhanced by a capable drivetrain, including 2WD/4WD with Electronic Front Differential Lock and a smooth automatic CVT transmission. Known for its emphasis on power and acceleration, the Thundercat 700 positions itself as a strong contender in the high-performance utility and sport ATV segment, providing riders with the confidence to tackle challenging terrains. This comprehensive Service Repair Manual provides detailed guidance for the maintenance and repair of your 2010 Arctic Cat Thundercat 700. Covering over 500 pages, this English-language resource offers in-depth information on all major vehicle systems, including engine, transmission, brakes, suspension, steering, and electrical systems. It details scheduled maintenance procedures, fluid specifications, and repair processes, from routine tasks like oil changes and filter replacements to complete engine and transmission rebuilds. The manual also features troubleshooting guides and diagnostic procedures, empowering owners and technicians to effectively maintain and repair the ATV, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Arctic Cat Model: Thundercat 700 Year: 2010 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Vehicle Segment: High-performance utility/sport ATV Competitive Analysis Key Competitors: Can-Am Outlander, Polaris Sportsman, Yamaha Grizzly, Suzuki KingQuad. Key Features Performance Focus: Emphasis on power, acceleration, and capable off-road performance. Value Proposition Manual Utility: Provides DIY mechanics and owners with the ability to perform complex repairs and maintenance, saving on dealership costs. 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF Download Coverage Scope: Comprehensive repair and maintenance Page Count Estimated Pages: 500+ 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, cooling, lubrication, fuel delivery, ignition, starting, charging. Transmission Drivetrain: CVT system (Clutch operation, belt inspection/replacement), gearcase maintenance, final drive, driveshafts, axles. Brakes: Hydraulic brake system inspection, service, bleeding, component replacement (calipers, master cylinder, lines). Suspension Steering: Front and rear suspension geometry, shock absorber service, A-arm maintenance, steering system components, tie rod ends. Electrical System: Wiring diagrams, component testing (lights, horn, starter, alternator), battery maintenance, fuse/relay diagnostics. Chassis Frame: Frame inspection, component mounting, body panel removal/installation, seat, rack maintenance. Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, gearcase oil), filter replacements, spark plug service, valve clearance adjustment. Repair Procedures: Complete engine rebuild, transmission overhaul, brake caliper replacement, suspension arm bushing replacement, electrical component troubleshooting. Troubleshooting Diagnostics: Step-by-step diagnostic guides for common issues, error code explanations (if applicable), symptom-based troubleshooting. Technical Depth Diagnostic Capabilities: Detailed troubleshooting trees and diagnostic flowcharts for identifying and resolving faults. Rebuild Scope: Complete engine and transmission rebuild instructions, including torque specifications and assembly sequences. Special Tools: Identification of necessary special tools and their usage for specific procedures. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes (typically for high-quality PDFs) Print Quality Printability: Printable Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) Completeness Manual Completeness: Full service and repair manual, covering all aspects of vehicle maintenance and repair. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin Engine Displacement: 695 cc (42.4 cu in) Bore X Stroke: 81.2 mm x 62.0 mm (3.20 in x 2.44 in) Compression Ratio: 9.0:1 (approximate) Performance Horsepower: Estimated 50-55 HP (at crankshaft, varies by model and tune) Torque: Estimated 45-50 lb-ft (at crankshaft, varies) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 87 octane Ignition Ignition System: Electronic ignition, CDI Lubrication Oil Type: SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher) Cooling Cooling System: Liquid-cooled Coolant Type: Ethylene glycol based antifreeze/coolant, 50/50 mix with distilled water 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with engine braking Drive Modes: 2WD/4WD with Electronic Front Differential Lock Gear Reduction: High, Low, Neutral, Reverse, Park Features Clutch System: Secondary clutch with roller bearings for smooth engagement and efficient power transfer. Fluid Specifications Gearcase Oil Type: SAE 80W-90 Hypoid Gear Oil 📐 Dimensions Exterior Length: 82.8 inches (210.3 cm) Width: 47.2 inches (119.9 cm) Height: 48.3 inches (122.7 cm) Weights Dry Weight: 655 lbs (297 kg) Curb Weight: Approx. 700 lbs (318 kg) with fluids Towing Capacity: 1050 lbs (476 kg) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (91 kg) Wheelbase Wheelbase: 50.0 inches (127 cm) Ground Clearance Ground Clearance: 11.0 inches (27.9 cm) 🛡️ Safety Features Ratings Rollover Resistance: ATVs inherently have rollover risk; operation requires caution and adherence to safe practices. No specific rating. Active Features Braking System: Hydraulic disc brakes on all wheels with hand lever and foot pedal controls. Parking Brake: Mechanical caliper lock on rear brake. Passive Features Lighting: Dual...
The 2010 Arctic Cat Thundercat 700 is a versatile All-Terrain Vehicle (ATV) engineered for robust off-road performance. This model is designed to excel in demanding conditions, offering a powerful 695 cc liquid-cooled, 4-stroke, SOHC, V-twin engine with Electronic Fuel Injection for reliable power delivery. Its capabilities are further enhanced by a capable drivetrain, including 2WD/4WD with Electronic Front Differential Lock and a smooth automatic CVT transmission. Known for its emphasis on power and acceleration, the Thundercat 700 positions itself as a strong contender in the high-performance utility and sport ATV segment, providing riders with the confidence to tackle challenging terrains.
This comprehensive Service Repair Manual provides detailed guidance for the maintenance and repair of your 2010 Arctic Cat Thundercat 700. Covering over 500 pages, this English-language resource offers in-depth information on all major vehicle systems, including engine, transmission, brakes, suspension, steering, and electrical systems. It details scheduled maintenance procedures, fluid specifications, and repair processes, from routine tasks like oil changes and filter replacements to complete engine and transmission rebuilds. The manual also features troubleshooting guides and diagnostic procedures, empowering owners and technicians to effectively maintain and repair the ATV, ensuring its optimal performance and longevity.
Step-by-step diagnostic guides for common issues, error code explanations (if applicable), symptom-based troubleshooting.
Technical Depth
Diagnostic Capabilities:
Detailed troubleshooting trees and diagnostic flowcharts for identifying and resolving faults.
Rebuild Scope:
Complete engine and transmission rebuild instructions, including torque specifications and assembly sequences.
Special Tools:
Identification of necessary special tools and their usage for specific procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes (typically for high-quality PDFs)
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Completeness
Manual Completeness:
Full service and repair manual, covering all aspects of vehicle maintenance and repair.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, SOHC, V-twin
Engine Displacement:
695 cc (42.4 cu in)
Bore X Stroke:
81.2 mm x 62.0 mm (3.20 in x 2.44 in)
Compression Ratio:
9.0:1 (approximate)
Performance
Horsepower:
Estimated 50-55 HP (at crankshaft, varies by model and tune)
Torque:
Estimated 45-50 lb-ft (at crankshaft, varies)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition
Ignition System:
Electronic ignition, CDI
Lubrication
Oil Type:
SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher)
Cooling
Cooling System:
Liquid-cooled
Coolant Type:
Ethylene glycol based antifreeze/coolant, 50/50 mix with distilled water
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with engine braking
Drive Modes:
2WD/4WD with Electronic Front Differential Lock
Gear Reduction:
High, Low, Neutral, Reverse, Park
Features
Clutch System:
Secondary clutch with roller bearings for smooth engagement and efficient power transfer.
Fluid Specifications
Gearcase Oil Type:
SAE 80W-90 Hypoid Gear Oil
📐 Dimensions
Exterior
Length:
82.8 inches (210.3 cm)
Width:
47.2 inches (119.9 cm)
Height:
48.3 inches (122.7 cm)
Weights
Dry Weight:
655 lbs (297 kg)
Curb Weight:
Approx. 700 lbs (318 kg) with fluids
Towing Capacity:
1050 lbs (476 kg)
Rack Capacity Front:
100 lbs (45 kg)
Rack Capacity Rear:
200 lbs (91 kg)
Wheelbase
Wheelbase:
50.0 inches (127 cm)
Ground Clearance
Ground Clearance:
11.0 inches (27.9 cm)
🛡️ Safety Features
Ratings
Rollover Resistance:
ATVs inherently have rollover risk; operation requires caution and adherence to safe practices. No specific rating.
Active Features
Braking System:
Hydraulic disc brakes on all wheels with hand lever and foot pedal controls.
Parking Brake:
Mechanical caliper lock on rear brake.
Passive Features
Lighting:
Dual 30W headlights, 25W taillight/stoplight.
Seatbelt:
Not standard; seatbelt usage is not recommended for ATVs.
Hand Guards:
Standard on handlebars.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital instrument cluster with speedometer, odometer, trip odometer, tachometer, fuel gauge, clock, 4WD indicator, and gear position indicator.
Driver Assistance
Electronic Power Steering:
Not standard on this specific model; typically available on higher trim levels or later generations.
Connectivity
Usb Port:
Not standard on this model.
🔧 Maintenance
Service Intervals
Engine Oil Change:
First 10 hours, then every 30 hours or annually.
Air Filter Cleaning:
Every 10 hours or as needed in dusty conditions.
Spark Plug Inspection:
Every 30 hours or annually.
Clutch Belt Inspection:
Every 30 hours or annually for wear and damage.
Fluid Specifications
Engine Oil Capacity:
2.8 US quarts (2.65 Liters) with filter.
Gearcase Oil Capacity:
0.26 US quarts (0.25 Liters)
Coolant Capacity:
1.8 US quarts (1.7 Liters)
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, ball joints, and tie rod ends are common wear items requiring regular inspection and replacement.
Electrical Connectors:
Corrosion or loose connections in electrical connectors can sometimes lead to intermittent issues, especially in wet environments.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat Inc. (now Textron Off Road/Arctic Cat)
Model Evolution
Previous Models:
Arctic Cat has a long history of ATVs, with models like the Bearcat, Wildcat, and various 400/500/650 series preceding and influencing the Thundercat line.
Production
Production Period:
The 700 Thundercat model was part of Arctic Cat's lineup in the late 2000s and early 2010s.
Manufacturing Location:
Typically manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2010 Thundercat 700 are not widely publicized, Arctic Cat ATVs historically receive praise for their power and off-road capability in consumer reviews and industry publications.