This manual covers the Arctic Cat Cougar snowmobile models manufactured between 1990 and 1998. The Cougar line, a significant part of Arctic Cat's legacy in performance and innovation, was known for its sporty handling and capabilities. This factory service repair manual provides comprehensive information for owners, DIY mechanics, and professional technicians, enabling them to maintain, repair, rebuild, refurbish, or restore these vehicles. Its detailed coverage ensures that the engineering quality and reliability inherent in the Arctic Cat brand can be preserved throughout the vehicle's lifespan. The purpose of this manual is to serve as a complete technical resource for the Arctic Cat Cougar. It includes detailed sections on general information, troubleshooting, lubrication, maintenance, tune-up procedures, and special use adjustments. Specific coverage extends to engine, fuel system, exhaust, electrical systems, oil injection, cooling, recoil, drive systems, brake system, driven shaft, dropcase, driveshaft, front suspension, steering, and track rear suspension. With hundreds of illustrations and diagrams, this manual offers factory-level technical information, making it suitable for all skill levels and providing step-by-step guidance for routine maintenance, diagnostic procedures, repair, rebuilding, performance tuning, part testing, and off-season storage. 🏷️ Basic Information Identification Make: Arctic Cat Model: Cougar Model Years Covered: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Codes Product Type: Factory Service Repair Manual 👋 Introduction Market Position Target Audience: Arctic Cat Cougar owners, DIY mechanics, professional technicians Competitive Analysis Authenticity: Actual Genuine Repair Service Factory Manuals, not 3rd party Key Features Cost Savings: Potential to save $50-$60 per hour on shop labor costs Comprehensiveness: Covers everything needed to repair, maintain, rebuild, refurbish, or restore the vehicle Searchability: Easily find information using the search function 📋 Manual Details Coverage Areas General Information: Yes Troubleshooting: Yes Lubrication: Yes Maintenance: Yes Tune Up: Yes Special Use Adjustments: Yes Engine: Yes Fuel System: Yes Exhaust Systems: Yes Electrical Systems: Yes Oil Injection Systems: Yes Cooling Systems: Yes Recoil Systems: Yes Drive Systems: Yes Brake System: Yes Driven Shaft: Yes Dropcase: Yes Driveshaft: Yes Front Suspension: Yes Steering: Yes Track Rear Suspension: Yes Off Season Storage: Yes Wiring Diagrams: Yes Index: Yes Page Count Estimated Page Count: Hundreds of pages Manual Type Type: Factory Service Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered All Major Systems: Yes Engine Management: Detailed analysis of engine management systems Electrical Diagnostics: Comprehensive troubleshooting and diagnostics for electrical systems Procedures Included Routine Maintenance: Yes Diagnostic Procedures: Step-by-step guidance for diagnosing faults, including specific techniques Repair Procedures: Detailed, step-by-step repair instructions for all covered systems Rebuilding Procedures: Comprehensive information for rebuilding major components Performance Tuning: Tune-up procedures and adjustments for optimal performance Part Testing: Techniques for testing suspected parts Wiring Tracing: Guidance on tracing and verifying wiring diagrams Storage Procedures: Guidance on off-season storage Technical Depth Depth: Complete factory-level technical information User Skill Level: Suitable for both novice and experienced technicians Diagrams Illustrations: Includes hundreds of illustrations, diagrams, and photos Detail Level: Detailed substeps, notes, cautions, and warnings for critical information 📊 Manual Specifications File Format Format: PDF Readability: High resolution Print Quality Printability: Printable without any restriction, entire manual or selected pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Delivery Delivery Method: Instant download link after payment Requirements Software Requirements: Adobe PDF Reader Compatibility: Works on all PC-based Windows operating systems and Mac ⚙️ Engine Specifications Primary Engine Engine Type: Not specified, but covers multiple engine variants of the Cougar model across the specified years. Performance Horsepower Torque: Specific figures would be detailed within the manual based on engine configurations. Fuel System Fuel Delivery: Carbureted systems are typical for this era and model, detailed in the manual. 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with forward/reverse is standard for this model. Optional Gear Ratios: Details on primary and secondary clutch ratios and belt engagement would be present. Features Drive Mechanism: Chain drive to driven shaft is typical. 📐 Dimensions Exterior Length Width Height: Specific dimensions vary by sub-model and year, details are within the manual. Weights Dry Weight: Varies by engine and trim, manual will specify for each. 🛡️ Safety Features Ratings Crash Test Results: Not applicable for snowmobiles in the same way as automobiles. Active Features Braking System: Hydraulic disc brake system details provided. Passive Features Chassis Structure: Information on chassis integrity and component mounting. 💡 Technology Features Infotainment Dashboard Gauges: Information on speedometer, tachometer, odometer, and warning lights. Driver Assistance Throttle Control: Details on throttle cable adjustment and grip operation. 🔧 Maintenance Service Intervals Routine Checks: Daily/pre-ride checks, weekly/monthly inspections detailed in the manual. Engine Maintenance: Spark plug replacement, carburetor cleaning, compression testing intervals provided. Drive System Maintenance: Clutch inspection, belt replacement, track tension adjustment intervals. Fluid Specifications Engine Oil: Specific SAE viscosity grades and API service classifications recommended by Arctic Cat for various...