Arctic Cat ZRT 600 1990-1998 Factory Service Repair Manual
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$133.00
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$133.00
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The Arctic Cat ZRT 600 is a performance trail snowmobile produced from 1990 to 1998. Engineered with a liquid-cooled, parallel-twin, 2-stroke engine and featuring the Arctic Cat FasTrack rear suspension alongside a telescopic front suspension, this model was designed for aggressive trail riding and general recreational use. It offered a compelling blend of power and handling, establishing itself as a notable contender in its market segment against competitors of the era. The ZRT 600 is recognized for its sporty capabilities and robust construction, reflecting Arctic Cat's long-standing heritage in snowmobile manufacturing. This comprehensive Factory Service Repair Manual covers the Arctic Cat ZRT 600 snowmobile for the production years 1990 through 1998. It provides detailed information on all major systems, including the engine, transmission, electrical, suspension, braking, fuel, and steering systems. The manual offers extensive guidance on routine maintenance, repair procedures, troubleshooting common issues, and essential technical specifications. Its purpose is to equip owners, mechanics, and technicians with the knowledge necessary to maintain the vehicle's optimal performance, ensure its longevity, and perform all necessary servicing and repairs effectively. 🏷️ Basic Information Identification Make: Arctic Cat Model: ZRT 600 Vehicle Type: Snowmobile Codes Product Code: Not specified 👋 Introduction Market Position Category: Performance Trail Snowmobile Competitive Analysis Competitors Of Era: Ski-Doo Mach Z, Yamaha Vmax 4, Polaris RXL, Indy 600 Key Features Engine Layout: Parallel-Twin, Liquid-Cooled Suspension: Arctic Cat FasTrack Rear Suspension, Telescopic Front Suspension Performance Focus: Designed for aggressive trail riding and general recreational use, offering a good balance of power and handling. Manual Value Benefit To Owner: Enables owners to perform all necessary maintenance, repairs, and diagnostics, saving on labor costs and ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Years Covered: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Page Count Estimated Page Count: Likely extensive, typical for factory service manuals covering multiple years (estimate 500+ pages) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, assembly, disassembly, tuning, diagnostics, components (cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel system, ignition system, exhaust system) Transmission: Clutch assembly (drive and driven), gear case, lubrication, chain case, troubleshooting, adjustments Electrical: Ignition system, lighting, charging system, starter motor, wiring diagrams, component testing, troubleshooting electrical faults, CDI unit, stator, battery Suspension: Front and rear suspension systems, shocks, springs, bearings, alignment, adjustments, Arctic Cat FasTrack suspension (specific details) Braking: Hydraulic brake system, calipers, master cylinder, brake lines, brake pads, rotor, bleeding procedures, adjustments Fuel System: Carburetor (Mikuni VM series likely) specifications, tuning, jetting, cleaning, fuel pump, fuel lines, fuel tank, fuel filter Steering: Handlebars, steering column, tie rods, spindles, ski alignment, lubrication Bodywork And Chassis: Chassis components, body panels, seat, windshield, tunnel, track, drive sprockets, idler wheels, lubrication points Procedures Included Maintenance: Regular scheduled maintenance, pre-ride inspections, post-ride checks, cleaning, lubrication, belt inspection and replacement Repair: Complete engine rebuilding, transmission servicing, clutch overhaul, suspension component replacement, electrical component repair, brake system servicing, carburetor rebuilding Troubleshooting: Diagnostic procedures for common performance issues, starting problems, overheating, electrical faults, clutch slippage, suspension noises Specifications: Torque values, clearances, fluid capacities, jetting information, electrical component resistance values, timing specifications Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and component overhauls, including detailed diagnostics and specifications 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF. Assumed printable. Typically includes bookmarks for easy navigation. Print Quality Print Suitability: Designed for printing of individual sections or the entire manual. Binding Type Binding Recommendation: N/A (Digital PDF) Paper Type Paper Recommendation: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-Cooled, Reed-Valved, 2-Stroke, Parallel-Twin Displacement: 597cc (approximate, based on 600cc designation and typical bore/stroke for the era) Bore X Stroke: Likely around 73mm x 73mm (typical for this displacement and manufacturer) Carburetion: Twin Mikuni VM Series Carburetors (likely VM34 or VM36) Ignition: CDI (Capacitor Discharge Ignition) Performance Horsepower: Estimated 100-110 HP (at peak performance for the era) Torque: Not specifically stated, but designed for strong mid-range acceleration. Fuel System Fuel Type: Unleaded Gasoline (91 octane recommended) Oil Mixture: Pre-mix or Oil Injection System (manual will detail which) 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) with Arctic Cat Drive and Driven Clutches Optional Options: N/A (CVT was standard for this model) Features Clutch Engagement: Designed for strong low-end and mid-range power delivery, typical of performance sleds from this era. Gear Reduction: Integrated into the chaincase/gearbox Fluid Type: Specific gearbox oil required (manual will specify) 📐 Dimensions Exterior Track Length: Typically 121 inches or 133 inches for this era, FasTrack suspension specific. Track Width: 15 inches Weights Dry Weight: Approximately 475-500 lbs (estimate) Fuel Capacity: Approximately 10-11 gallons 🛡️ Safety Features Ratings Crash Testing: N/A (Snowmobiles are not subjected to automotive crash testing standards). Active Features Braking System: Hydraulic disc brake with...
The Arctic Cat ZRT 600 is a performance trail snowmobile produced from 1990 to 1998. Engineered with a liquid-cooled, parallel-twin, 2-stroke engine and featuring the Arctic Cat FasTrack rear suspension alongside a telescopic front suspension, this model was designed for aggressive trail riding and general recreational use. It offered a compelling blend of power and handling, establishing itself as a notable contender in its market segment against competitors of the era. The ZRT 600 is recognized for its sporty capabilities and robust construction, reflecting Arctic Cat's long-standing heritage in snowmobile manufacturing.
This comprehensive Factory Service Repair Manual covers the Arctic Cat ZRT 600 snowmobile for the production years 1990 through 1998. It provides detailed information on all major systems, including the engine, transmission, electrical, suspension, braking, fuel, and steering systems. The manual offers extensive guidance on routine maintenance, repair procedures, troubleshooting common issues, and essential technical specifications. Its purpose is to equip owners, mechanics, and technicians with the knowledge necessary to maintain the vehicle's optimal performance, ensure its longevity, and perform all necessary servicing and repairs effectively.
597cc (approximate, based on 600cc designation and typical bore/stroke for the era)
Bore X Stroke:
Likely around 73mm x 73mm (typical for this displacement and manufacturer)
Carburetion:
Twin Mikuni VM Series Carburetors (likely VM34 or VM36)
Ignition:
CDI (Capacitor Discharge Ignition)
Performance
Horsepower:
Estimated 100-110 HP (at peak performance for the era)
Torque:
Not specifically stated, but designed for strong mid-range acceleration.
Fuel System
Fuel Type:
Unleaded Gasoline (91 octane recommended)
Oil Mixture:
Pre-mix or Oil Injection System (manual will detail which)
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) with Arctic Cat Drive and Driven Clutches
Optional
Options:
N/A (CVT was standard for this model)
Features
Clutch Engagement:
Designed for strong low-end and mid-range power delivery, typical of performance sleds from this era.
Gear Reduction:
Integrated into the chaincase/gearbox
Fluid Type:
Specific gearbox oil required (manual will specify)
📐 Dimensions
Exterior
Track Length:
Typically 121 inches or 133 inches for this era, FasTrack suspension specific.
Track Width:
15 inches
Weights
Dry Weight:
Approximately 475-500 lbs (estimate)
Fuel Capacity:
Approximately 10-11 gallons
🛡️ Safety Features
Ratings
Crash Testing:
N/A (Snowmobiles are not subjected to automotive crash testing standards).
Active Features
Braking System:
Hydraulic disc brake with mechanical parking brake
Throttle Limiter:
N/A (Typically not a feature on performance models of this era)
Passive Features
Lighting:
Halogen Headlights, Taillight, Brake Light
💡 Technology Features
Infotainment
Features:
Basic instrumentation: Speedometer, Tachometer, Odometer, Fuel Gauge, High Beam Indicator, Oil Indicator Light. No advanced infotainment systems.
Driver Assistance
Features:
N/A (No electronic driver assistance systems on models of this era).
Connectivity
Features:
N/A (No onboard connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Gearcase:
Recommended every 100 hours or annually. Manual specifies exact interval and procedure.
Spark Plugs:
Inspect/replace every 1000-1500 miles or as needed based on performance. Manual provides specific plug types and gap settings.
Drive Belt:
Inspect for wear and damage every 500 miles. Replace as needed. Manual details inspection and replacement procedures.
Track Tension:
Check and adjust periodically per manual instructions, typically every 500 miles or after initial break-in.
Fluid Specifications
Coolant:
Antifreeze/coolant (Ethylene Glycol based) with corrosion inhibitors. Manual specifies type and mixture ratio (e.g., 50/50).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (manual will specify the exact type).
Gearbox Oil:
Specific synthetic gearbox oil. Manual will list the exact specification and capacity (e.g., SAE 80W-90 GL-4).
Known Issues
Engine Performance:
Carburetor tuning can be sensitive to altitude and temperature. Reed valve wear can affect low-end power. Piston wash and ring wear over time.
Clutching:
Drive belt slippage if worn or incorrect tension. Clutch alignment can affect performance. Spring fatigue in clutches over many years.
Suspension:
Shock absorber seals can leak, requiring rebuild or replacement. Bushings and bearings can wear, causing play and noise.
Electrical:
Wiring harness corrosion or damage, especially in damp environments. CDI unit failure is possible with age.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Enterprises, Inc. (later Arctic Cat Inc.)
Founding:
Founded in 1960, a long-standing manufacturer of snowmobiles and ATVs.
Model Evolution
Zrt Line:
The ZRT line was Arctic Cat's performance-oriented offering, known for powerful engines and sporty handling.
Engine Development:
The 600cc twin-cylinder engine was a staple of Arctic Cat's performance lineup during this period, evolving with improvements in power and reliability.
Production
Production Period:
1990-1998
🏆 Awards & Recognition
Recognitions
General Reputation:
The ZRT 600 was generally well-regarded in its time for its strong performance and handling capabilities within the trail segment.
Ratings
Performance Reviews:
Contemporary reviews often praised its acceleration and ability to handle rough terrain, though some noted a firm ride.
Certifications
Standards Compliance:
Manufactured to meet all applicable safety and emissions standards of its production years.