Asia Rocsta AM102 1990-1997 Service Repair Manual

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🏷️ Basic Information Identification Make: Asia Motors Model: Rocsta Model Code: AM102 Year: 1990-1997 Generation Generation Code: First Generation Codes Chassis Code: AM102 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road Utility Vehicle Competitive Analysis Competitors 1990S: Jeep Wrangler, Suzuki Samurai, Daihatsu Rocky, Toyota RAV4 (later in the generation) Key Features Vehicle Appeal: Rugged, affordable, capable off-road vehicle, lightweight and agile. Manual Benefit Diy Advantage: Empowers DIY enthusiasts and experienced mechanics with comprehensive repair information to save on labor costs. Cost Effectiveness: Significantly more cost-effective than traditional paper manuals and reduces reliance on expensive dealership repairs. 📋 Manual Details Coverage Areas Models Covered: Asia Rocsta AM102 (1990-1997) Trims Covered: All Styles Covered Geographic Applicability: Primarily for markets where Asia Motors vehicles were sold (Asia, some export markets). Page Count Estimated Pages: Hundreds of pages Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems Petrol: Engine, Lubrication System, Cooling System, Fuel/Intake and Exhaust System, Engine Electrical System Engine Systems Diesel: Engine, Lubrication System, Cooling System, Fuel/Intake and Exhaust System Drivetrain: Clutch, Transmission, Propeller Shaft, Front and Rear Axles Chassis: Steering, Brakes, Wheels and Tyres, Suspension Body And Electrical: Body, Body Electrical System Special Tools: Dedicated section for specialized tools required for specific repair procedures. Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, inspections Repair: Step-by-step repair procedures for all major components, complete disassembly and reassembly guidance Diagnostics: Troubleshooting guidance, common issues, diagnostic charts Technical Depth Depth: Comprehensive, from basic maintenance to advanced diagnostics and repairs. Includes detailed illustrations and photos. Illustrations Photos: Hundreds of photos and illustrations to guide procedures. 📊 Manual Specifications File Format Compatibility: Windows and Mac OS, smartphones, tablets, web browsers Required Software: Adobe PDF Reader, Winzip (free) Searchability: PDF format allows for...

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Type: Motorcycle

Sku: 90114

Collections: ALL

Availability: In stock

Tags: 1990 1991 1992 1993 1994 1995 1996 1997 Asia Cars Motorcycle Rocsta Rocsta AM102

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Description

🏷️ Basic Information

Identification

Make:

Asia Motors

Model:

Rocsta

Model Code:

AM102

Year:

1990-1997

Generation

Generation Code:

First Generation

Codes

Chassis Code:

AM102

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Off-road Utility Vehicle

Competitive Analysis

Competitors 1990S:

Jeep Wrangler, Suzuki Samurai, Daihatsu Rocky, Toyota RAV4 (later in the generation)

Key Features

Vehicle Appeal:

Rugged, affordable, capable off-road vehicle, lightweight and agile.

Manual Benefit

Diy Advantage:

Empowers DIY enthusiasts and experienced mechanics with comprehensive repair information to save on labor costs.

Cost Effectiveness:

Significantly more cost-effective than traditional paper manuals and reduces reliance on expensive dealership repairs.

📋 Manual Details

Coverage Areas

Models Covered:

Asia Rocsta AM102 (1990-1997)

Trims Covered:

All Styles Covered

Geographic Applicability:

Primarily for markets where Asia Motors vehicles were sold (Asia, some export markets).

Page Count

Estimated Pages:

Hundreds of pages

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems Petrol:

Engine, Lubrication System, Cooling System, Fuel/Intake and Exhaust System, Engine Electrical System

Engine Systems Diesel:

Engine, Lubrication System, Cooling System, Fuel/Intake and Exhaust System

Drivetrain:

Clutch, Transmission, Propeller Shaft, Front and Rear Axles

Chassis:

Steering, Brakes, Wheels and Tyres, Suspension

Body And Electrical:

Body, Body Electrical System

Special Tools:

Dedicated section for specialized tools required for specific repair procedures.

Procedures Included

Maintenance:

Routine maintenance, fluid changes, filter replacements, inspections

Repair:

Step-by-step repair procedures for all major components, complete disassembly and reassembly guidance

Diagnostics:

Troubleshooting guidance, common issues, diagnostic charts

Technical Depth

Depth:

Comprehensive, from basic maintenance to advanced diagnostics and repairs. Includes detailed illustrations and photos.

Illustrations Photos:

Hundreds of photos and illustrations to guide procedures.

📊 Manual Specifications

File Format

Compatibility:

Windows and Mac OS, smartphones, tablets, web browsers

Required Software:

Adobe PDF Reader, Winzip (free)

Searchability:

PDF format allows for keyword searching of technical information.

Print Quality

Printability:

Printable pages

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine Petrol

Engine Family:

Possibly related to Mazda or Mitsubishi small displacement engines

Displacement Petrol:

Likely around 1.5L or 1.8L (common for the era and vehicle class, though specific details not provided in product info)

Fuel System Petrol:

Carbureted or early Fuel Injection (EFI)

Engine Configuration:

Likely Inline-4 cylinder (I4)

Primary Engine Diesel

Engine Family Diesel:

Likely small displacement diesel engines (e.g., naturally aspirated or turbo diesel)

Displacement Diesel:

Likely around 1.7L or 2.0L (common for the era and vehicle class, though specific details not provided in product info)

Fuel System Diesel:

Indirect Injection (IDI) or Direct Injection (DI)

Engine Configuration:

Likely Inline-4 cylinder (I4)

Performance

Horsepower Range Petrol:

Estimated 70-90 HP (typical for 1.5-1.8L engines of the era)

Torque Range Petrol:

Estimated 80-100 lb-ft (typical for 1.5-1.8L engines of the era)

Horsepower Range Diesel:

Estimated 55-70 HP (typical for naturally aspirated diesel engines of the era)

Torque Range Diesel:

Estimated 90-110 lb-ft (typical for diesel engines of the era)

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission

Optional

Transmission Type Optional:

Likely an optional 3-speed or 4-speed Automatic Transmission was available on some models.

Features

Drivetrain Configuration:

Part-time 4WD (Four-Wheel Drive) with selectable 2WD/4WD modes.

📐 Dimensions

Exterior

Body Style:

2-door convertible or hardtop SUV

Wheelbase:

Approximately 2400 mm (subject to specific configuration, typical for this class)

Weights

Curb Weight:

Approximately 1200-1400 kg (highly dependent on engine and body style)

🛡️ Safety Features

Ratings

Crash Test Results:

No specific rating information readily available from product description. Vehicle designed for basic utility and off-road use, likely minimal modern safety features.

Active Features

Active Safety:

Basic ABS on some later models, standard braking system.

Passive Features

Passive Safety:

Seat belts, basic chassis structure.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio, optional cassette player. Limited integration.

Driver Assistance

Driver Aid Features:

Very limited; primarily basic features typical of vehicles from the late 1980s/early 1990s.

Connectivity

Connectivity Options:

None (No Bluetooth, USB, or smartphone integration).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000-7,500 km or 3-6 months for petrol, 7,500-10,000 km for diesel (refer to manual for exact specifications).

Transmission Fluid Interval:

Every 40,000-60,000 km or as specified by manufacturer.

Fluid Specifications

Engine Oil Petrol:

API SG/SH or higher, viscosity grade 10W-30 or 10W-40 recommended (refer to manual for specific engine).

Engine Oil Diesel:

API CD/CE or higher, viscosity grade 15W-40 recommended (refer to manual for specific engine).

Coolant:

Ethylene Glycol based coolant (50/50 mix with distilled water)

Brake Fluid:

DOT 3 or DOT 4

Gear Oil Transmission:

GL-4 or GL-5 gear oil, viscosity dependent on temperature (refer to manual).

Gear Oil Transfer Case:

GL-4 or GL-5 gear oil, viscosity dependent on temperature (refer to manual).

Known Issues

Common Wear Items:

Suspension components (bushings, ball joints), clutch wear, exhaust system corrosion, basic electrical system faults.

Engine Specific Concerns:

Overheating due to cooling system maintenance, potential oil leaks with age.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

South Korea

Model Evolution

Production Period:

1990-1997 (as covered by the manual)

Production

Assembly Location:

South Korea (Asia Motors factories)

🏆 Awards & Recognition

Recognitions

Industry Awards:

No specific awards or recognitions are highlighted in the provided product information. The vehicle was positioned as a practical and affordable off-road option.