Asia Rocsta AM102 1990-1997 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Asia Motors (Kia) Model: Rocsta Model Code: AM102 Year Range: 1990-1997 Codes Vin Prefix: Likely starts with 'K' or '5K' (indicating Kia origin) 👋 Introduction Market Position Market Position: A niche vehicle in its time, appealing to those seeking a simple, rugged, and capable compact off-road vehicle, often used for utility or recreational purposes. Competitive Analysis Competitive Analysis: Offers superior value over generic repair guides by providing specific procedures, diagrams, and specifications for the Rocsta AM102, enabling cost savings on maintenance and repairs. Key Features Key Features: Illustrated troubleshooting guides to help diagnose and resolve common problems efficiently. 📋 Manual Details Coverage Areas Coverage Areas: Comprehensive service and repair for Asia Rocsta AM102 models from 1990 to 1997. Page Count Page Count: Not specified, but described as 'full service and repair instruction' and 'all major topics are covered complete'. Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: General Information, Engine Mechanical System, Engine Electrical System, Emission Control System, Fuel System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior and Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC). Engine Mechanical System: Detailed coverage of engine disassembly, assembly, inspection, and repair. Includes cylinder head, pistons, crankshaft, camshaft, timing belt/chain, lubrication system, cooling system. Engine Electrical System: Ignition system, starting system, charging system, engine sensors, ECM (Engine Control Module) diagnosis, wiring schematics for engine management. Emission Control System: Diagnosis and repair of emission control components, including EGR (Exhaust Gas Recirculation), catalytic converter (if applicable), and related sensors. Fuel System: Fuel tank, fuel pump, fuel lines, injectors/carburetor, fuel filter, fuel pressure testing, and diagnosis. Clutch System: Clutch disc, pressure plate, release bearing,...

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Type: Motorcycle

Sku: 203035

Collections: ALL

Availability: 9999 in stock

Tags: 1990 1991 1992 1993 1994 1995 1996 1997 Asia Cars Motorcycle Rocsta Rocsta AM102

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Description

🏷️ Basic Information

Identification

Make:

Asia Motors (Kia)

Model:

Rocsta

Model Code:

AM102

Year Range:

1990-1997

Codes

Vin Prefix:

Likely starts with 'K' or '5K' (indicating Kia origin)

👋 Introduction

Market Position

Market Position:

A niche vehicle in its time, appealing to those seeking a simple, rugged, and capable compact off-road vehicle, often used for utility or recreational purposes.

Competitive Analysis

Competitive Analysis:

Offers superior value over generic repair guides by providing specific procedures, diagrams, and specifications for the Rocsta AM102, enabling cost savings on maintenance and repairs.

Key Features

Key Features:

Illustrated troubleshooting guides to help diagnose and resolve common problems efficiently.

📋 Manual Details

Coverage Areas

Coverage Areas:

Comprehensive service and repair for Asia Rocsta AM102 models from 1990 to 1997.

Page Count

Page Count:

Not specified, but described as 'full service and repair instruction' and 'all major topics are covered complete'.

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Systems Covered:

General Information, Engine Mechanical System, Engine Electrical System, Emission Control System, Fuel System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior and Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC).

Engine Mechanical System:

Detailed coverage of engine disassembly, assembly, inspection, and repair. Includes cylinder head, pistons, crankshaft, camshaft, timing belt/chain, lubrication system, cooling system.

Engine Electrical System:

Ignition system, starting system, charging system, engine sensors, ECM (Engine Control Module) diagnosis, wiring schematics for engine management.

Emission Control System:

Diagnosis and repair of emission control components, including EGR (Exhaust Gas Recirculation), catalytic converter (if applicable), and related sensors.

Fuel System:

Fuel tank, fuel pump, fuel lines, injectors/carburetor, fuel filter, fuel pressure testing, and diagnosis.

Clutch System:

Clutch disc, pressure plate, release bearing, clutch master cylinder, clutch slave cylinder, hydraulic system bleeding, and adjustment.

Manual Transaxle System:

Gearbox disassembly, assembly, inspection, lubrication, and repair. Includes shift linkage and related components.

Automatic Transaxle System:

Automatic transmission diagnosis, fluid and filter changes, valve body inspection, torque converter service, and general repair procedures.

Driveshaft And Axle:

Front and rear driveshafts, CV (Constant Velocity) joints, universal joints, axle shafts, differential service and repair.

Suspension System:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications and procedures.

Steering System:

Steering gear box, power steering pump, steering linkage, tie rods, steering column, and diagnosis of steering issues.

Restraint:

Seat belt systems, pre-tensioners (if equipped), and safety restraint system diagnosis. May include airbag information if applicable for the year range.

Brake System:

Hydraulic system (master cylinder, lines, calipers/wheel cylinders), brake pads, brake shoes, rotors, drums, parking brake system, ABS diagnosis (if equipped).

Body Interior And Exterior:

Body panel repair, door mechanisms, latches, hinges, glass replacement, interior trim removal and installation, bumper repair, rust prevention.

Body Electrical System:

Lighting systems (headlights, taillights, interior lights), power windows, power locks, wipers, horn, fuses, relays, wiring diagrams for body electronics.

Heating Ventilation Air Conditioning:

HVAC system components, blower motor, heater core, evaporator, A/C compressor, refrigerant system service, diagnosis of heating and cooling issues.

Procedures Included

Procedures Included:

Diagnostic charts for common symptoms, enabling users to pinpoint issues systematically.

Technical Depth

Technical Depth:

Complete diagnostic procedures for engine, transmission, brakes, and electrical systems, including circuit testing and sensor analysis.

📊 Manual Specifications

File Format

File Format:

Portable Document Format (PDF)

Print Quality

Print Quality:

High-resolution digital scans ensure clarity of diagrams and text when printed.

Binding Type

Binding Type:

Digital (PDF) - printable.

Paper Type

Paper Type:

N/A (digital format).

⚙️ Engine Specifications

Primary Engine

Primary Engine:

2.2L (2184cc) SOHC 8-valve 4-cylinder diesel engine (FE-DOHC or similar variant).

Performance

Performance:

Horsepower and torque figures would vary based on the specific engine installed (e.g., typical for a 2.2L diesel would be around 68-76 hp).

Fuel System

Fuel System:

Depending on the engine: Diesel (Injection pump, injectors) or Petrol (Carburetor or Fuel Injection). The manual would detail the specific type.

🔧 Transmission

Standard

Standard:

Likely a 5-speed manual transmission.

Optional

Optional:

Likely an automatic transmission option was available.

Features

Features:

The manual covers both manual and automatic transaxle systems, including repair and maintenance procedures.

📐 Dimensions

Exterior

Exterior:

Compact SUV/off-roader dimensions. Exact lengths, widths, and heights would be detailed in the manual's body section.

Interior

Interior:

Seating for 4-5 occupants. Interior dimensions for comfort and cargo would be elaborated in the body section.

Cargo

Cargo:

Configurable cargo space, typical for a small SUV. The manual would cover cargo area specifications and any folding seat mechanisms.

Weights

Weights:

Curb weight and Gross Vehicle Weight Rating (GVWR) would be specified in the manual.

🛡️ Safety Features

Ratings

Ratings:

Safety ratings from the era might be limited. The manual would cover the vehicle's built-in safety features.

Active Features

Active Features:

The 'Restraint' section likely covers seat belts, and potentially airbags if equipped on later models (though less common for this era/segment).

Passive Features

Passive Features:

Body structure integrity, crumple zones. Specific details would be in the body section.

💡 Technology Features

Infotainment

Infotainment:

Basic infotainment, likely limited to an AM/FM radio with cassette player. The manual covers the Body Electrical System, which includes audio components.

Driver Assistance

Driver Assistance:

Minimal driver assistance features for this era. Focus would be on mechanical and basic electrical systems.

Connectivity

Connectivity:

No advanced connectivity features. The manual covers the basic electrical system.

🔧 Maintenance

Service Intervals

Service Intervals:

Engine Oil/Filter: Every 5,000-7,500 km (3,000-5,000 miles). Air Filter: Every 20,000 km (12,000 miles). Fuel Filter (Diesel): Every 20,000 km (12,000 miles). Coolant: Every 2 years or 40,000 km (25,000 miles). Spark Plugs: Every 40,000 km (25,000 miles).

Fluid Specifications

Fluid Specifications:

Engine Oil: SAE 15W-40 or 10W-30 API CD/CE (Diesel) / SF or SG (Petrol). Coolant: Ethylene glycol based, 50/50 mix with distilled water. Brake Fluid: DOT 3. Transmission Fluid: ATF Dexron-III for Automatic, GL-4 75W-90 for Manual.

Known Issues

Known Issues:

The manual's troubleshooting section would address common issues such as diesel engine starting problems, suspension wear, brake system maintenance, and electrical system quirks specific to the Rocsta.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Asia Motors was a South Korean manufacturer, later acquired by Kia. The Rocsta was an early, rugged, compact SUV.

Model Evolution

Model Evolution:

The Rocsta was positioned as a no-nonsense, affordable off-roader, competing with other small 4x4s of its era but focusing on utility and durability over creature comforts.

Production

Production:

Manufactured by Asia Motors (later Kia) in South Korea.