Asia Rocsta AM102 1990-1997 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Asia Motors Model: Rocsta AM102 Generation: First Generation Model Years Covered: 1990-1997 Body Style: Compact SUV / Off-road Vehicle Codes Chassis Code: AM102 👋 Introduction Market Position Positioning: A comprehensive factory service manual for a niche, robust compact SUV popular in certain markets for its off-road capabilities. Competitive Analysis Competitors: Likely competitor vehicles for the era include the Suzuki Samurai/Jimny, Daihatsu Rugger, and early Jeep Wrangler models. Key Features Manual Features: Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations, enlarged insets, numbered table of contents, and integrated troubleshooting with wiring diagrams. Value Proposition Value: An inexpensive and authoritative source for maintaining and repairing the Asia Rocsta AM102, empowering owners and mechanics. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Secondary Coverage: General Maintenance, Troubleshooting, Electrical Systems, Chassis, Body Page Count Estimated Pages: Hundreds of pages (exact count not specified, but described as comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Service Repair: Complete Engine Service and Repair Procedures Transmission Service Repair: Complete Transmission Service and Repair Procedures Brake System: Service and Repair of the Brake System Electrical System: Detailed Electrical System Diagnostics and Repair Wiring Diagrams: Comprehensive Wiring Diagrams for Electrical Systems Suspension: Service and Repair of the Suspension System Steering: Service and Repair of the Steering System Cooling System: Service and Repair of the Cooling System Fuel System: Service and Repair of the Fuel System, including Fuel Injection Emission System: Service and Repair of the Emission Control System HVAC: Service and Repair of Heater and Air Conditioning Systems Chassis Body: Chassis and Body Repair and Maintenance Restraint System: Service and Repair of the Restraint System (e.g., Seatbelts) Interior: Interior Trim and Component Service Drivetrain...

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Type: Motorcycle

Sku: 202476

Collections: ALL

Availability: 9999 in stock

Tags: 1990 1991 1992 1993 1994 1995 1996 1997 Asia Cars Motorcycle Rocsta Rocsta AM102

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Description

🏷️ Basic Information

Identification

Make:

Asia Motors

Model:

Rocsta AM102

Generation:

First Generation

Model Years Covered:

1990-1997

Body Style:

Compact SUV / Off-road Vehicle

Codes

Chassis Code:

AM102

👋 Introduction

Market Position

Positioning:

A comprehensive factory service manual for a niche, robust compact SUV popular in certain markets for its off-road capabilities.

Competitive Analysis

Competitors:

Likely competitor vehicles for the era include the Suzuki Samurai/Jimny, Daihatsu Rugger, and early Jeep Wrangler models.

Key Features

Manual Features:

Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations, enlarged insets, numbered table of contents, and integrated troubleshooting with wiring diagrams.

Value Proposition

Value:

An inexpensive and authoritative source for maintaining and repairing the Asia Rocsta AM102, empowering owners and mechanics.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service and Repair

Secondary Coverage:

General Maintenance, Troubleshooting, Electrical Systems, Chassis, Body

Page Count

Estimated Pages:

Hundreds of pages (exact count not specified, but described as comprehensive)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Complete Engine Service and Repair Procedures

Transmission Service Repair:

Complete Transmission Service and Repair Procedures

Brake System:

Service and Repair of the Brake System

Electrical System:

Detailed Electrical System Diagnostics and Repair

Wiring Diagrams:

Comprehensive Wiring Diagrams for Electrical Systems

Suspension:

Service and Repair of the Suspension System

Steering:

Service and Repair of the Steering System

Cooling System:

Service and Repair of the Cooling System

Fuel System:

Service and Repair of the Fuel System, including Fuel Injection

Emission System:

Service and Repair of the Emission Control System

HVAC:

Service and Repair of Heater and Air Conditioning Systems

Chassis Body:

Chassis and Body Repair and Maintenance

Restraint System:

Service and Repair of the Restraint System (e.g., Seatbelts)

Interior:

Interior Trim and Component Service

Drivetrain Differential:

Service and Repair of the Differential and Drive Axles

Engine Control System:

Service and repair of the Engine Control Module (ECM) and associated sensors/actuators.

Axle:

Service and repair of front and rear axles.

Procedures Included

Maintenance:

General Maintenance Procedures and Schedules

Troubleshooting:

Comprehensive Troubleshooting Guides for Common Issues

Periodic Lubrication:

Detailed Periodic Lubrication Schedules and Procedures

Diagnostics:

Diagnostic Procedures for Various Vehicle Systems

Disassembly Reassembly:

Step-by-step instructions for complete disassembly and reassembly of major components

Technical Depth

Depth:

Complete Factory Level Service and Repair

Detail Level:

Hundreds of photos, illustrations, and detailed diagrams for clarity

Target Audience:

Do-it-yourself enthusiasts and experienced mechanics

📊 Manual Specifications

File Format

Format:

Compatibility:

Works under all PC-based Windows Operating Systems and Mac

Reader Requirement:

Adobe PDF Reader

Print Quality

Printability:

Printable without any restriction (entire manual or select pages)

Binding Type

Binding:

Digital Download (printable)

Paper Type

Paper Type:

N/A (Digital Download)

Delivery

Delivery Method:

Instant download link provided on checkout page after payment

⚙️ Engine Specifications

Primary Engine

Engine Type:

Likely inline-four cylinder gasoline engine. (Specific engine codes not provided in product info, but common for the era and vehicle type would be 2.0L or similar diesel options might exist)

Performance

Horsepower Range:

Estimated 80-100 HP (typical for similar displacement engines of the period)

Torque Range:

Estimated 100-130 lb-ft (typical for similar displacement engines of the period)

Fuel System

Injection Type:

Fuel Injection (as indicated in manual coverage)

Fuel Type:

Unleaded Gasoline (standard for the era)

Cooling System

Type:

Liquid-Cooled

🔧 Transmission

Standard

Type:

Likely a 5-speed manual transmission as standard, with potential for an automatic option.

Optional

Type:

Potential for 4-speed Automatic Transmission

Features

Drivetrain:

Part-time 4-wheel drive system, likely with a transfer case for high/low range.

📐 Dimensions

Exterior

Wheelbase:

Approximately 2,000-2,100 mm (typical for compact SUVs of the era)

Length:

Approximately 3,700-3,900 mm (typical for compact SUVs of the era)

Width:

Approximately 1,600-1,700 mm (typical for compact SUVs of the era)

Height:

Approximately 1,700-1,800 mm (typical for compact SUVs of the era, including roof height)

Weights

Curb Weight:

Approximately 1,200-1,400 kg

🛡️ Safety Features

Ratings

Crash Test Data:

Limited publicly available crash test data for this specific model from major agencies like NHTSA or Euro NCAP.

Active Features

Braking:

Standard front disc brakes and rear drum brakes, potentially with ABS on later models or higher trims.

Passive Features

Restraints:

Seat belts, potentially driver-side airbag on later models. Manual covers restraint system service.

💡 Technology Features

Infotainment

Features:

Basic AM/FM radio and cassette player would be typical for the era. No advanced infotainment systems expected.

Driver Assistance

Features:

Limited driver assistance features. Antilock Braking System (ABS) might have been an option on later models.

Connectivity

Features:

No modern connectivity features like Bluetooth or USB ports are expected.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 5,000 - 7,500 km or 6 months (refer to manual for exact specifications)

Air Filter Replacement:

Typically every 15,000 - 30,000 km or annually

Spark Plug Replacement:

Typically every 30,000 - 60,000 km

Fluid Specifications

Engine Oil:

Likely API SG or higher, viscosity 10W-30 or 10W-40 (refer to manual for exact specification)

Coolant:

Ethylene Glycol based coolant, typically a 50/50 mix with distilled water.

Brake Fluid:

DOT 3 or DOT 4 brake fluid (refer to manual for exact specification)

Transmission Fluid Manual:

API GL-4 or GL-5 gear oil, typically SAE 75W-90 or 80W-90 (refer to manual for exact specification)

Transmission Fluid Automatic:

Dexron III or equivalent ATF (if automatic transmission is equipped)

Differential Fluid:

API GL-5 gear oil, typically SAE 75W-90 or 80W-90

Known Issues

Common Problems:

Potential for rust/corrosion due to age, wear on suspension components, aging electrical connections, and occasional cooling system issues. Specific common issues are detailed within the manual.

📚 Vehicle History

Brand Heritage

Manufacturer:

Asia Motors (Korean manufacturer)

Model Evolution

Introduction:

The Rocsta was Asia Motors' entry into the compact SUV market, designed for durability and off-road capability. It was known for its rugged construction.

Production Period:

1990-1997 (as specified by manual coverage). The Rocsta was eventually succeeded by vehicles from Kia after Kia acquired Asia Motors.

Production

Manufacturing Location:

South Korea

🏆 Awards & Recognition

Recognitions

Market Perception:

The Rocsta was generally perceived as a rugged and utilitarian off-road vehicle, rather than a vehicle receiving specific automotive awards.