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ASTON MARTIN DB7 V12 VANTAGE 1999 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aston Martin Model: DB7 V12 Vantage Year: 1999 Codes Model Code: DB7 Vantage (V12) 👋 Introduction Market Position Segment: Grand Tourer (GT) luxury sports car Competitive Analysis Competitors: Ferrari 456 GT, Bentley Continental GT, Porsche 911 Turbo (996) Key Features Engine Type: Naturally aspirated V12 Body Style: 2+2 Coupe and Convertible (Volante) Design Philosophy: Elegant styling, powerful performance, refined luxury 📋 Manual Details Coverage Areas Engine Mechanics: V12 Engine (6.0L) Powertrain: Transmission (Automatic & Manual), Drivetrain Chassis: Suspension, Steering, Brakes Electrical System: Wiring Diagrams, ECUs, Lighting, Ignition Body And Interior: Bodywork, Doors, Seats, Trim Climate Control: HVAC System Diagnostics And Troubleshooting: Fault Codes, Repair Procedures Page Count Estimated Pages: Likely exceeds 1000 pages (typical for full factory service manuals) Manual Type Type: Full Service and Repair Manual Language Language: English Format Digital Format: PDF Printability: Fully Printable Searchability: Text-searchable (typical for professionally produced PDFs) 📖 Manual Coverage Systems Covered Engine Management: ECU control, fuel injection, ignition timing, emissions control systems Cooling System: Radiator, water pump, thermostat, fan operation Lubrication System: Oil pump, oil filter, oil cooler, lubrication passages Exhaust System: Catalytic converters, mufflers, exhaust manifold Transmission Maintenance: Fluid changes, filter replacement, seal inspection (for both automatic and manual) Clutch System: Clutch operation, hydraulic system, release bearing (for manual transmission) Differential And Axles: Fluid service, bearing inspection Suspension Components: Springs, dampers, bushings, control arms, anti-roll bars Steering System: Power steering pump, rack and pinion, steering column Brake System: Pads, rotors, calipers, brake lines, ABS modulator, parking brake Lighting System: Headlights, taillights, interior lights, auxiliary lighting Instrument Panel And Gauges: Diagnostic information, warning lights Body Structure: Frame, chassis components, crash structures Doors And Locks: Actuators, latches, remote locking Interior Trim And Upholstery: Seat removal, dashboard disassembly Air Conditioning System: Refrigerant, compressor, evaporator, condenser Heating System: Heater core, blower motor Fuel System: Fuel pump, injectors, fuel tank, fuel lines Ignition System: Spark plugs, ignition coils, distributors (if applicable) Emission Control System: Oxygen sensors, EGR valve, evaporative emissions canister Procedures Included Routine Maintenance: Oil and filter changes, fluid checks, brake inspections, tune-ups Engine Repair: Head gasket replacement, piston ring installation, valve adjustments, complete engine rebuilds Transmission Overhaul: Complete disassembly, inspection, and reassembly of automatic and manual transmissions Brake System Service: Pad and rotor replacement, caliper overhaul, brake line bleeding Suspension And Steering Repair: Component replacement, alignment procedures Electrical Diagnostics: Troubleshooting wiring faults, component testing, ECU reprogramming (where applicable) Body Repair: Panel replacement, dent repair, rust treatment HVAC Repair: Refrigerant system service, component replacement Troubleshooting Guides: Systematic approaches to diagnosing common and uncommon faults Diagnostic Tool Usage: Guidance on utilizing diagnostic equipment for fault detection Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds. Illustrations: High-quality diagrams, exploded views, and detailed illustrations Step By Step Instructions: Detailed, easy-to-follow procedures Specifications: Includes all manufacturer specifications, torque values, clearances, and tolerances 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for decompression if applicable) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: V80 (DB7 Vantage 6.0L V12) Configuration: V12, naturally aspirated Displacement: 5935 cc (5.9 Liters) Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 10.3:1 Performance Horsepower: 420 bhp (416 hp; 309 kW) at 6000 rpm Torque: 400 lb-ft (542 Nm) at 5000 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline (Premium) Engine Management ECU Manufacturer: Possibly Lucas or a similar automotive electronics supplier 🔧 Transmission Standard Type: 5-speed automatic (GM 4L80-E based) Optional Type: 6-speed manual (Tremec T-56 based, often referred to as 'Vantage GT' manual) Features Automatic Features: Adaptive shift control, torque converter lock-up Fluid Specifications Automatic Transmission Fluid: GM Dexron III or equivalent (specific part number would be in the manual) Manual Transmission Fluid: GL-4 or GL-5 gear oil (specific viscosity and spec to be confirmed in manual) 📐 Dimensions Exterior Length: Approximately 4,750 mm (187.0 in) Width: Approximately 1,788 mm (70.4 in) excluding mirrors Height: Approximately 1,270 mm (50.0 in) Weights Curb Weight: Approximately 1,760 kg (3,880 lb) Gross Vehicle Weight Rating: To be confirmed in manual, but typically higher than curb weight Wheelbase Wheelbase: 2,590 mm (102.0 in) 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available for this era and niche vehicle. Focus on built-in safety features. Active Features ABS: Anti-lock Braking System (ABS) Traction Control: Traction Control System (TCS) Passive Features Airbags: Driver and Passenger Airbags Seatbelts: Three-point inertia-reel seatbelts Chassis Construction: Steel backbone chassis with aluminum and composite body panels, designed for rigidity 💡 Technology Features Infotainment Audio System: Premium audio system, often with CD player and navigation (optional) Climate Control...
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ASTON MARTIN DB7 V12 VANTAGE 1999 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aston Martin
Model:
DB7 V12 Vantage
Year:
1999
Codes
Model Code:
DB7 Vantage (V12)
👋 Introduction
Market Position
Segment:
Grand Tourer (GT) luxury sports car
Competitive Analysis
Competitors:
Ferrari 456 GT, Bentley Continental GT, Porsche 911 Turbo (996)
Key Features
Engine Type:
Naturally aspirated V12
Body Style:
2+2 Coupe and Convertible (Volante)
Design Philosophy:
Elegant styling, powerful performance, refined luxury
📋 Manual Details
Coverage Areas
Engine Mechanics:
V12 Engine (6.0L)
Powertrain:
Transmission (Automatic & Manual), Drivetrain
Chassis:
Suspension, Steering, Brakes
Electrical System:
Wiring Diagrams, ECUs, Lighting, Ignition
Body And Interior:
Bodywork, Doors, Seats, Trim
Climate Control:
HVAC System
Diagnostics And Troubleshooting:
Fault Codes, Repair Procedures
Page Count
Estimated Pages:
Likely exceeds 1000 pages (typical for full factory service manuals)
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Printability:
Fully Printable
Searchability:
Text-searchable (typical for professionally produced PDFs)
📖 Manual Coverage
Systems Covered
Engine Management:
ECU control, fuel injection, ignition timing, emissions control systems
Cooling System:
Radiator, water pump, thermostat, fan operation
Lubrication System:
Oil pump, oil filter, oil cooler, lubrication passages
Exhaust System:
Catalytic converters, mufflers, exhaust manifold
Transmission Maintenance:
Fluid changes, filter replacement, seal inspection (for both automatic and manual)
Clutch System:
Clutch operation, hydraulic system, release bearing (for manual transmission)
Differential And Axles:
Fluid service, bearing inspection
Suspension Components:
Springs, dampers, bushings, control arms, anti-roll bars
Steering System:
Power steering pump, rack and pinion, steering column
Brake System:
Pads, rotors, calipers, brake lines, ABS modulator, parking brake
Lighting System:
Headlights, taillights, interior lights, auxiliary lighting
Instrument Panel And Gauges:
Diagnostic information, warning lights
Body Structure:
Frame, chassis components, crash structures
Doors And Locks:
Actuators, latches, remote locking
Interior Trim And Upholstery:
Seat removal, dashboard disassembly
Air Conditioning System:
Refrigerant, compressor, evaporator, condenser
Heating System:
Heater core, blower motor
Fuel System:
Fuel pump, injectors, fuel tank, fuel lines
Ignition System:
Spark plugs, ignition coils, distributors (if applicable)
Emission Control System:
Oxygen sensors, EGR valve, evaporative emissions canister
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid checks, brake inspections, tune-ups
Engine Repair:
Head gasket replacement, piston ring installation, valve adjustments, complete engine rebuilds
Transmission Overhaul:
Complete disassembly, inspection, and reassembly of automatic and manual transmissions
Brake System Service:
Pad and rotor replacement, caliper overhaul, brake line bleeding
Suspension And Steering Repair:
Component replacement, alignment procedures
Electrical Diagnostics:
Troubleshooting wiring faults, component testing, ECU reprogramming (where applicable)
Body Repair:
Panel replacement, dent repair, rust treatment
HVAC Repair:
Refrigerant system service, component replacement
Troubleshooting Guides:
Systematic approaches to diagnosing common and uncommon faults
Diagnostic Tool Usage:
Guidance on utilizing diagnostic equipment for fault detection
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds.
Illustrations:
High-quality diagrams, exploded views, and detailed illustrations
Step By Step Instructions:
Detailed, easy-to-follow procedures
Specifications:
Includes all manufacturer specifications, torque values, clearances, and tolerances
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for decompression if applicable)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
V80 (DB7 Vantage 6.0L V12)
Configuration:
V12, naturally aspirated
Displacement:
5935 cc (5.9 Liters)
Bore X Stroke:
83.0 mm x 92.0 mm
Compression Ratio:
10.3:1
Performance
Horsepower:
420 bhp (416 hp; 309 kW) at 6000 rpm
Torque:
400 lb-ft (542 Nm) at 5000 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline (Premium)
Engine Management
ECU Manufacturer:
Possibly Lucas or a similar automotive electronics supplier
🔧 Transmission
Standard
Type:
5-speed automatic (GM 4L80-E based)
Optional
Type:
6-speed manual (Tremec T-56 based, often referred to as 'Vantage GT' manual)
Features
Automatic Features:
Adaptive shift control, torque converter lock-up
Fluid Specifications
Automatic Transmission Fluid:
GM Dexron III or equivalent (specific part number would be in the manual)
Manual Transmission Fluid:
GL-4 or GL-5 gear oil (specific viscosity and spec to be confirmed in manual)
📐 Dimensions
Exterior
Length:
Approximately 4,750 mm (187.0 in)
Width:
Approximately 1,788 mm (70.4 in) excluding mirrors
Height:
Approximately 1,270 mm (50.0 in)
Weights
Curb Weight:
Approximately 1,760 kg (3,880 lb)
Gross Vehicle Weight Rating:
To be confirmed in manual, but typically higher than curb weight
Wheelbase
Wheelbase:
2,590 mm (102.0 in)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this era and niche vehicle. Focus on built-in safety features.
Active Features
ABS:
Anti-lock Braking System (ABS)
Traction Control:
Traction Control System (TCS)
Passive Features
Airbags:
Driver and Passenger Airbags
Seatbelts:
Three-point inertia-reel seatbelts
Chassis Construction:
Steel backbone chassis with aluminum and composite body panels, designed for rigidity
💡 Technology Features
Infotainment
Audio System:
Premium audio system, often with CD player and navigation (optional)
Climate Control Interface:
Manual or automatic climate control with dashboard controls
Driver Assistance
Parking Assistance:
Rear parking sensors (optional or standard depending on specification)
Connectivity
Connectivity Features:
Limited by modern standards; primarily focused on in-car entertainment and communication (e.g., optional phone integration)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for exact spec)
Major Service Interval:
Often at 30,000-mile or 3-year intervals, involving more comprehensive checks and fluid changes
Fluid Specifications
Engine Oil Type:
Full synthetic 5W-30 or 5W-40 API SG/SH/SJ or ACEA A3/B3 (verify with manual for precise spec)
Engine Oil Capacity:
Approximately 11.5 Liters (12.2 US Quarts) with filter change (verify with manual)
Coolant Type:
Ethylene glycol based, long-life coolant (e.g., Prestone, Havoline, or specific Aston Martin coolant; 50/50 mix with distilled water)
Brake Fluid Type:
DOT 4 (High-performance or racing fluid recommended for optimal performance)
Known Issues
Common Wear Items:
Suspension bushings, ignition coils, fuel pump, clutch components (manual transmission)
Potential Electrical Issues:
Aging wiring harnesses, immobilizer system glitches (typical for cars of this age)
Engine Vibration:
Can sometimes be an indicator of ignition misfires or engine mounts; precise diagnosis requires the manual.
Spark Plugs
Type And Interval:
Typically platinum or iridium plugs, replacement interval varies (check manual, often around 60,000 miles)
📚 Vehicle History
Brand Heritage
Heritage:
Aston Martin, renowned for building luxurious and high-performance sports cars since 1913.
Model Evolution
Predecessor:
DB7 (with inline-six engine)
Key Development:
Introduction of the V12 engine developed with Tom Walkinshaw Racing (TWR), significantly enhancing performance over the original DB7.
Production
Production Period:
1999-2003
Manufacturing Location:
Newport Pagnell, Buckinghamshire, England
🏆 Awards & Recognition
Recognitions
Automotive Press Accolades:
Highly acclaimed for its blend of performance, luxury, and classic Aston Martin styling.
Ratings
Performance Metrics:
Praised for its smooth V12 power delivery and refined handling, though not as track-focused as some contemporaries.
Certifications
Manufacturer Certification:
This manual is a professional technical document used by authorized service centers.
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