Aston Martin DB9 2004-2011 Service Repair Workshop Manual
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๐ท๏ธ Basic Information Identification Make: Aston Martin Model: DB9 Model Generation: First Generation Codes Chassis Code: DB9/V12 ๐ Introduction Market Position Vehicle Class: Luxury Grand Tourer Competitive Analysis Key Competitors: Ferrari 458 Italia, Bentley Continental GT, Mercedes-Benz SL-Class, Porsche 911 Key Features Design Philosophy: Elegant design, powerful performance, luxury craftsmanship Manual Value Proposition Target User: Professional mechanics, experienced DIY enthusiasts, Aston Martin owners Benefits: Enables accurate diagnosis, efficient repair, and proper maintenance, saving time and money ๐ Manual Details Coverage Areas Applicable Years: 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Page Count Estimated Pages: Hundreds (Specific count not provided, but described as comprehensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF ๐ Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, assembly, disassembly, diagnosis, timing, lubrication Engine Electrical: Ignition system, fuel injection, sensors, ECU diagnosis, wiring diagrams Transmission: Automatic Transmission (e.g., ZF 6HP26), fluid changes, torque converter, mechatronics, control module Chassis And Suspension: Front and rear suspension systems, steering, geometry, alignment, components Braking System: Hydraulic system, ABS, EBD, brake pad/disc replacement, bleeding, parking brake Electrical System: Lighting, power windows, mirrors, seats, central locking, comfort modules, multiplexing Body And Interior: Body panels, doors, hood, trunk, interior trim, airbags, safety systems Climate Control: HVAC system, refrigerant, diagnosis, component replacement Infotainment And Navigation: Audio system, navigation unit, connectivity, diagnosis (limited detail compared to mechanical) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid level checks, inspections Troubleshooting And Diagnostics: Fault code interpretation, system checks, symptom-based diagnosis Component Replacement: Engine components, transmission parts, suspension arms, brake calipers, sensors Rebuilding And Overhaul: Engine rebuild, transmission overhaul, differential service Electrical Repairs: Wiring harness repair, component testing, ECU programming (basic) Alignment And Calibration: Wheel alignment specifications, steering angle sensor calibration Technical Depth Depth: Comprehensive Professional Level Detail Level: Step-by-step instructions, detailed photos, exploded diagrams, torque specifications, special tool requirements ๐ Manual Specifications File Format Format: PDF Searchability: Searchable text (implied by PDF format) Print Quality Printable: Yes, single pages or entire manual Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Licensing Usage Rights: Lifetime use on multiple devices, no expiry โ๏ธ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V12 Engine Code: VH (Various revisions) Displacement: 5.9 Liters (5935 cc) Performance Horsepower: Approx. 450-470 bhp (depending on specific year/variant) Torque: Approx. 420-440 lb-ft (depending on specific year/variant) Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Premium) Engine Management ECU: Engine Control Unit (specific model varies by year) ๐ง Transmission Standard Transmission Type: 6-speed Automatic (ZF 6HP26) Optional Transmission Type: None offered for DB9 during this period Features Shift Modes: Sport Mode, Manual Override (Paddles or Gear Lever) Fluid Specifications Transmission Fluid Type: ZF Lifeguardfluid 6 (or equivalent compatible fluid) Fluid Capacity Transmission Fluid Capacity: Refer to manual for specific fill amounts (approx. 10 liters for complete refill) ๐ Dimensions Exterior Length: Approx. 4720 mm Width: Approx. 1870 mm Height: Approx. 1300 mm Weights Curb Weight: Approx. 1775 kg Gross Vehicle Weight: Approx. 2150 kg ๐ก๏ธ Safety Features Ratings Crash Test Results: Not extensively tested by typical consumer safety organizations due to low production volume and market segment. However, designed with robust safety structures. Active Features ABS: Anti-lock Braking System Ebd: Electronic Brakeforce Distribution Traction Control: Electronic Traction Control (ETC) Stability Control: Dynamic Stability Control (DSC) Passive Features Airbags: Front airbags, side airbags, curtain airbags Seatbelts: Pre-tensioning seatbelts with force limiters Construction: Bonded aluminum structure for rigidity and safety ๐ก Technology Features Infotainment Audio System: Premium audio system (e.g., Bang & Olufsen or Aston Martin Premium Audio) with CD player, radio, optional satellite navigation. Display: Central color LCD display for infotainment, climate, and vehicle settings. Driver Assistance Parking Assistance: Rear parking sensors (front sensors optional or introduced later). Connectivity Bluetooth: Optional Bluetooth hands-free connectivity. Comfort Features Seats: Electrically adjustable front seats with memory function, heated seats. ๐ง Maintenance Service Intervals Minor Service: Typically every 10,000 miles or 12 months, whichever comes first. Major Service: Intervals vary, often around 30,000 miles or 36 months for more comprehensive checks and component replacements. Fluid Specifications Engine Oil Type: Fully Synthetic 0W-40 API SM or higher (e.g., Castrol Edge Professional A3/B4) Engine Oil Capacity: Approx. 9.5 Liters (including oil filter) Coolant Type: Ethylene Glycol based coolant (e.g., Aston Martin recommended OAT coolant) Brake Fluid Type: DOT 4 Class 6 (low viscosity) or DOT 5.1 Known Issues Common Concerns: Eccentric shaft sensor failure, ignition coil issues, gearbox mechatronics faults, potential for coolant leaks (especially at hose connections), minor trim fitment issues. Preventative Maintenance Key Checks: Regular inspection of all fluid levels, brake wear, tire condition, and suspension bushings. ๐ Vehicle History Brand Heritage Marque Legacy: Aston Martin has a long history of producing iconic sports and GT cars, known for luxury, performance, and style. Model Evolution Db Series Lineage:...
Refer to manual for specific fill amounts (approx. 10 liters for complete refill)
๐ Dimensions
Exterior
Length:
Approx. 4720 mm
Width:
Approx. 1870 mm
Height:
Approx. 1300 mm
Weights
Curb Weight:
Approx. 1775 kg
Gross Vehicle Weight:
Approx. 2150 kg
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
Not extensively tested by typical consumer safety organizations due to low production volume and market segment. However, designed with robust safety structures.
Active Features
ABS:
Anti-lock Braking System
Ebd:
Electronic Brakeforce Distribution
Traction Control:
Electronic Traction Control (ETC)
Stability Control:
Dynamic Stability Control (DSC)
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags
Seatbelts:
Pre-tensioning seatbelts with force limiters
Construction:
Bonded aluminum structure for rigidity and safety
๐ก Technology Features
Infotainment
Audio System:
Premium audio system (e.g., Bang & Olufsen or Aston Martin Premium Audio) with CD player, radio, optional satellite navigation.
Display:
Central color LCD display for infotainment, climate, and vehicle settings.
Driver Assistance
Parking Assistance:
Rear parking sensors (front sensors optional or introduced later).
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity.
Comfort Features
Seats:
Electrically adjustable front seats with memory function, heated seats.
๐ง Maintenance
Service Intervals
Minor Service:
Typically every 10,000 miles or 12 months, whichever comes first.
Major Service:
Intervals vary, often around 30,000 miles or 36 months for more comprehensive checks and component replacements.
Fluid Specifications
Engine Oil Type:
Fully Synthetic 0W-40 API SM or higher (e.g., Castrol Edge Professional A3/B4)
Engine Oil Capacity:
Approx. 9.5 Liters (including oil filter)
Coolant Type:
Ethylene Glycol based coolant (e.g., Aston Martin recommended OAT coolant)
Brake Fluid Type:
DOT 4 Class 6 (low viscosity) or DOT 5.1
Known Issues
Common Concerns:
Eccentric shaft sensor failure, ignition coil issues, gearbox mechatronics faults, potential for coolant leaks (especially at hose connections), minor trim fitment issues.
Preventative Maintenance
Key Checks:
Regular inspection of all fluid levels, brake wear, tire condition, and suspension bushings.
๐ Vehicle History
Brand Heritage
Marque Legacy:
Aston Martin has a long history of producing iconic sports and GT cars, known for luxury, performance, and style.
Model Evolution
Db Series Lineage:
The DB9 continues the prestigious DB lineage, succeeding the DB7 and representing a significant evolution in design and engineering.
Production
Manufacturing Location:
Gaydon, Warwickshire, England
Production Years:
2004-2012 (with minor updates and variants like DB9 Volante, DB9 GT)
๐ Awards & Recognition
Recognitions
Automotive Awards:
The DB9 was widely praised for its styling and performance, often appearing on 'most beautiful cars' lists. Specific awards are numerous but not detailed in product info.