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Audi 100 1982-1991 Workshop Service Manual for Repair PDF Download

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$142.00
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$142.00
通常価格
Basic Information Identification Make: Audi Model: 100 Model Generation: Third Generation (C3) Model Years Covered: 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991 Codes Chassis Code: C3 Engine...
Type: car
販売元:
Sku: 78746
Audi 100 1982-1991 Workshop Service Manual for Repair PDF Download
Basic Information
Identification
Make: Audi
Model: 100
Model Generation: Third Generation (C3)
Model Years Covered: 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991
Codes
Chassis Code: C3
Engine Codes Common: WC, WX, RT, PS, RU, KG, MC, HP, NP, 3B (for 200/quattro models which may overlap in this generation's technical service information)
Introduction
Market Position
Segment: Executive Car / Large Family Car
Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops, automotive enthusiasts.
Competitive Analysis
Competitors: BMW 5 Series (E28), Mercedes-Benz W124, Volvo 240/740, Saab 9000, Ford Scorpio.
Key Features
Design: Aerodynamic 'biodynamic' design penned by Hartmut Warkuß, known for its low drag coefficient. Available in sedan and avant (wagon) body styles.
Technology: Pioneering use of galvanized steel bodywork for corrosion resistance, advanced quattro all-wheel-drive system, and innovative Procon-ten safety system (early form of pre-tensioned seatbelts and airbag precursor).
Reputation: Known for build quality, comfort, and advanced technology for its era, especially with the quattro drivetrain.
Manual Details
Coverage Areas
Manual Type: Workshop Service Manual / Repair Manual
Language: English
Format: PDF Download
Page Count: 149 pages
Manual Coverage
Systems Covered
Powertrain: Engine overhaul, fuel injection systems (K-Jetronic, KE-Jetronic, CIS-E), ignition systems, exhaust systems, engine cooling systems, lubrication systems.
Drivetrain: Manual and automatic transmissions (e.g., 016, 095, 099), front-wheel drive (FWD), quattro all-wheel drive (AWD) system components, drive shafts, CV joints, differentials.
Chassis: Front and rear suspension (McPherson struts, independent rear suspension), steering systems (power steering), brake systems (disc and drum, ABS if applicable to specific models), wheel bearings.
Electrical: Complete wiring diagrams, lighting systems, starter motor, alternator, battery, instrument cluster, power windows, central locking, climate control electronics.
Bodywork: Body panel repair and replacement, door mechanisms, glass replacement, interior trim removal and installation, sealing and weatherstripping.
Procedures Included
Maintenance: Routine maintenance checks, oil and filter changes, coolant flushes, spark plug replacement, belt tensioning and replacement, brake pad inspection.
Diagnostics: Troubleshooting guides for common drivability issues, electrical faults, starting problems, and performance degradation. Includes diagnostic procedures for fuel injection and ignition systems.
Repair And Rebuild: Detailed step-by-step instructions for engine rebuilds, transmission overhauls, brake caliper rebuilding, suspension component replacement, and electrical component repair.
Adjustments: Valve lash adjustment (if applicable), ignition timing adjustments, idle speed control, clutch adjustment, brake system bleeding.
Technical Depth
Depth: Comprehensive coverage from basic maintenance and fluid changes to complex engine and transmission rebuilds, including diagnostic procedures and detailed torque specifications.
Manual Specifications
File Format
File Type: PDF
Searchability: Searchable text content for quick information retrieval.
Print Quality: High-resolution scans suitable for printing individual pages or the entire manual.
Accessibility: Instant download providing immediate access without shipping delays.
Engine Specifications
Primary Engine
Engine Type: Inline-5 Cylinder, Naturally Aspirated and Turbocharged
Displacement Range: 2.0L to 2.3L (2144cc for many common variants)
Performance
Horsepower Range: 90 hp (100) to 165 hp (100 CS quattro, 200 turbo)
Torque Range: 148 Nm to 245 Nm (approximate)
Fuel System
Fuel Delivery: Bosch K-Jetronic, KE-Jetronic, CIS-E (CIS-Electronic) Fuel Injection Systems, some models with Carburetors in early markets.
Maintenance
Timing Belt Replacement Interval: Typically every 60,000 to 90,000 miles (96,000 to 145,000 km) or 4-5 years, depending on specific engine and climate. Consult manual for exact interval.
Technical Detail
Engine Block Material: Cast Iron
Cylinder Head Material: Aluminum Alloy
Transmission
Standard
Transmission Type Early: 5-Speed Manual Transmission
Optional
Transmission Type Late: 3-Speed and 4-Speed Automatic Transmissions (e.g., ZF 4HP22)
Features
Quattro AWD: Center viscous coupling differential and rear differential in quattro models.
Fluid Specifications
Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil. Consult manual for specific fill quantities.
Automatic Transmission Fluid: Dexron III / Mercon equivalent (or specified Audi fluid). Consult manual for specific fill quantities.
Dimensions
Exterior
Body Styles: 4-door Sedan, 5-door Avant (Wagon)
Weights
Curb Weight Range: 1200 kg - 1500 kg (approximate, depending on engine and drivetrain)
Gross Vehicle Weight Rating Gvwr: Refer to vehicle placard (typically 1800-2000 kg)
Wheels And Tires
Wheel Bolt Pattern: 5x112 mm
Common Tire Sizes: 175/70 R14, 185/70 R14, 195/65 R15 (depending on trim and year)
Safety Features
Ratings
Crash Test Data: Era-specific safety standards. No standardized crash ratings like modern NHTSA/Euro NCAP available for this period.
Active Features
Braking System: Front ventilated discs, rear discs or drums. Anti-lock Braking System (ABS) available on higher trims and later models.
Passive Features
Seatbelts: Front 3-point inertia-reel seatbelts. Procon-ten system on some models.
Body Construction: Unit-body construction with extensive use of galvanized steel for corrosion resistance. Reinforced safety cage.
Technology Features
Infotainment
Audio System: Factory-installed cassette players or push-button radios, often with optional amplifiers and premium speaker systems.
Driver Assistance
ABS: Anti-lock Braking System (ABS) became increasingly common on later models and higher trims, offering improved stopping control.
Connectivity
Power Features: Power windows, power mirrors, and central locking were common options or standard on higher trims.
Convenience
Cruise Control: Electronic cruise control was available on many models.
Maintenance
Service Intervals
Oil Change Interval: Typically every 10,000 km or 6 months for conventional oil. Synthetic oil may extend this interval. Always refer to the specific model year and engine recommendations.
Air Filter Replacement: Every 30,000 km or annually, or more frequently in dusty conditions.
Fluid Specifications
Engine Oil Type: API SG/SH, ACEA A2/A3. Viscosity typically 10W-40 or 5W-40 (check manual for specific engine requirements).
Engine Oil Capacity: Approximately 4.5 - 5.0 liters for most 5-cylinder engines (including filter). Consult manual.
Coolant Type: Ethylene glycol based antifreeze (e.g., G11). Diluted 50/50 with distilled water.
Known Issues
Fuel System Durability: K-Jetronic/KE-Jetronic systems can be sensitive to dirt and fuel quality, potentially leading to uneven running or starting issues. Rebuild kits for fuel distributors and cold start valves are available.
Electrical Gremlins: Older wiring harnesses, especially in the engine bay and door jambs, can degrade, leading to intermittent electrical faults. Common areas include sensor wiring and door lock actuators.
Suspension Wear: Wear in bushings, ball joints, and tie rod ends is common due to age and mileage, leading to steering looseness or knocking sounds.
Climate Control: HVAC blower motor resistors, vacuum actuators for blend doors, and refrigerant leaks in the A/C system are common failure points.
Parts Availability
Parts Status: Many common wear items are still available from aftermarket suppliers. Specialized parts or trim pieces may require sourcing from specialized Audi parts dealers or salvage yards.
Vehicle History
Brand Heritage
Audi Legacy: Audi has a long history of engineering innovation, particularly with its pioneering quattro all-wheel-drive system and front-wheel-drive technology.
Model Evolution
C3 Development: The C3 generation Audi 100 (introduced in late 1982 for the 1983 model year) was a significant departure from its predecessor, featuring a more aerodynamic and modern design. It laid the groundwork for the Audi 100/A6 lineage.
Platform Sharing: Shared platform and technologies with the Audi 200 and early Audi V8 models. The quattro system was a key differentiator.
Production
Production Period: 1982-1991 (for the C3 generation)
Manufacturing Locations: Germany (Ingolstadt)
Awards & Recognition
Recognitions
Aerodynamics: The C3 Audi 100 was recognized for its exceptionally low drag coefficient (Cd of around 0.30), setting a benchmark for production cars of its era and contributing to fuel efficiency.
Quattro System Impact: The widespread adoption and refinement of the quattro all-wheel-drive system in this generation solidified Audi's reputation for traction and handling.
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