🏷️ Basic Information Identification Make: Audi Model: A6 Year: 2004 Generation Chassis Code: C5-4B Codes Product Code Identifier: 2004 Audi A6 (C5-4B) Service and Repair Manual 👋 Introduction Market Position Segment: Executive/Luxury Sedan and Avant (Wagon) Competitive Analysis Key Competitors: BMW 5 Series, Mercedes-Benz E-Class, Lexus GS, Jaguar S-Type, Cadillac CTS Key Features Premium Appointments: High-quality interior materials, advanced comfort features, sophisticated styling Performance Options: Powerful V6 and V8 engines, available Quattro all-wheel drive, refined driving dynamics Design Philosophy: Understated elegance, aerodynamic efficiency, characteristic Audi 'singleframe' grille predecessor 📋 Manual Details Coverage Areas Full Vehicle Coverage: All models and all repairs A-Z Page Count Estimated Page Count: Extensive (typically 1000+ pages for this level of detail) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF, potentially printable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management (ECU), fuel system, ignition system, exhaust system, cooling system, lubrication system, turbocharging/supercharging (if applicable) Transmission: Manual and Automatic transmission service, repair, diagnostics, and fluid specifications Drivetrain: Front-wheel drive (FWD) and Quattro all-wheel drive (AWD) systems, axles, differentials, driveshafts, CV joints Suspension And Steering: Front and rear suspension components, shock absorbers, springs, control arms, steering rack, power steering system Brakes: Brake system components (discs, pads, calipers), ABS, EBD, brake fluid specifications, bleeding procedures Electrical System: Battery, alternator, starter, lighting, wiring diagrams, fuses, relays, body control module (BCM), comfort systems Body And Chassis: Body panels, doors, windows, locks, interior trim, frame and chassis components, exterior trim HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair Diagnostics: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspection and replacement Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component troubleshooting and replacement Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, fault code interpretation Specifications And Tolerances: Torque specifications, clearances, fluid capacities, electrical resistance values Wiring Diagrams: Detailed electrical schematic diagrams for all vehicle systems Technical Depth Depth: Comprehensive, dealer-level technical information for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format Digital Format: Likely PDF, enabling search functionality and easy access to specific sections Print Quality Printability: High-quality, printable pages suitable for workshop use Binding Type Physical Binding: N/A (Digital format) Paper Type Physical Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: 2.7L V6 Biturbo (APlus engine code), 3.0L V6 (ASN, BBK engine codes), 4.2L V8 (BGH engine code) Performance Horsepower Range: Approximately 255 hp (2.7T) to 300 hp (4.2 V8) Torque Range: Approximately 295 lb-ft (2.7T) to 317 lb-ft (4.2 V8) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) or Fuel Stratified Injection (FSI) depending on engine variant Engine Management ECU Type: Bosch Motronic or Simos engine control units Engine Construction Block Material: Aluminum Alloy Timing System Timing Mechanism: Timing belt (3.0 V6) or timing chain (2.7T V6, 4.2 V8) 🔧 Transmission Standard Standard Transmission Type: 5-speed Tiptronic automatic transmission (01V/01A) Optional Optional Transmission Type: 6-speed manual transmission (GDU, GDU for Quattro models) Features All Wheel Drive System: Torsen center differential based Quattro AWD system Fluid Specifications Automatic Transmission Fluid: G 055 025 (for 01V/01A) Manual Transmission Fluid Manual Transmission Fluid Spec: G 052 171 (for 6-speed manual) 📐 Dimensions Exterior Sedan Length: Approx. 191.7 inches (4869 mm) Avant Length: Approx. 190.9 inches (4850 mm) Width: Approx. 71.7 inches (1821 mm) Height: Approx. 56.7 inches (1440 mm) Interior Wheelbase: Approx. 109.5 inches (2783 mm) Cargo Sedan Cargo Volume: Approx. 15.1 cubic feet (428 liters) Avant Cargo Volume: Approx. 18.8 - 57.9 cubic feet (532 - 1639 liters) with rear seats up/down Weights Curb Weight: Approx. 3600 - 4100 lbs (1633 - 1860 kg) depending on configuration Gross Vehicle Weight Rating: Approx. 4700 - 5100 lbs (2132 - 2313 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 5 Stars (for 2004 model year) NHTSA Side Impact: 4 Stars (for 2004 model year) Active Features ABS: Standard Anti-lock Braking System (ABS) Esp: Optional Electronic Stability Program (ESP), also known as Electronic Stabilization Control (ESC) Traction Control: Standard Traction Control System (ASR) Passive Features Airbags: Standard front airbags, optional side airbags, optional curtain airbags (Sideguard) Seatbelts: 3-point inertia-reel seatbelts with pretensioners and load limiters Child Seat Anchors: ISOFIX/LATCH system 💡 Technology Features Infotainment Navigation System: Optional Audi Navigation System (RNS-D, RNS-E depending on trim/options) Audio System: Bose premium sound system optional on higher trims Driver Assistance Parking Sensors: Optional Audi Parking System (front and rear sensors) Cruise Control: Standard cruise control Connectivity Hands Free Calling: Optional Bluetooth preparation/hands-free system Lighting Headlights: Halogen projector headlights, Xenon headlights with adaptive lighting optional on some trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles or 12 months, depending on driving conditions and...
G 12 Plus Plus (G12++) or compatible silicate-free OAT coolant.
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
PCV system failures, ignition coil failures (especially on 3.0 V6), coolant flange leaks, upper timing chain tensioner wear (4.2 V8), ABS sensor failures, window regulator failures, door lock actuator issues, CV joint wear (especially on Quattro models).
Maintenance Tips:
Regularly check and replace PCV system components, inspect and service ignition coils, monitor coolant levels and for leaks, use high-quality synthetic oils and fluids.
📚 Vehicle History
Brand Heritage
Audi Legacy:
Part of the Volkswagen Group, renowned for luxury, performance, and advanced technology since its inception.
Model Evolution
C5 Generation:
The C5 generation (Type 4B) was produced from 1997 to 2004, representing Audi's entry into the executive segment with significant technological advancements.
2004 Model Year Context:
The 2004 model year was the final year of the C5 generation, featuring a subtle facelift and refinements.
Production
Manufacturing Locations:
Primarily produced in Ingolstadt, Germany.
Sales Performance:
The A6 C5 was a strong seller globally, contributing significantly to Audi's brand perception and market share growth.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The Audi A6 has historically been recognized by automotive publications for its performance and luxury, though specific awards for the 2004 model year would need to be verified.
Ratings
Consumer Reports:
Reliability ratings for this generation can vary, with some models showing better long-term performance than others. The manual is essential for proactive maintenance.
Certifications
Manufacturer Certification:
This manual adheres to manufacturer standards and is designed to provide the exact procedures used by authorized Audi service centers.