Audi A6 S6 RS6 Complete Workshop Service Repair Manual 1998 1999 2000 2001 2002 2003 2004
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๐ท๏ธ Basic Information Identification Make: Audi Model: A6/S6/RS6 Model Generation: C5 Model Years Covered: 1998, 1999, 2000, 2001, 2002, 2003, 2004 ๐ Introduction Market Position Positioning: Premium Executive Sedan and Performance Sedan segment. Competitive Analysis Competitors: BMW 5 Series, Mercedes-Benz E-Class, Lexus GS, Jaguar S-Type, Volvo S80. Key Features A6 Features: Sophisticated styling, comfortable ride, advanced technology, Quattro all-wheel drive. S6 Features: Enhanced performance over A6, sport-tuned suspension, larger engine, distinctive styling cues. Rs6 Features: High-performance variant, significantly more powerful engine (twin-turbo V8), aggressive styling, advanced braking and suspension systems, exclusive to certain markets (e.g., RS6 Plus). Manual Value Proposition Cost Saving: Enables owners to perform repairs and maintenance themselves, saving on labor costs at dealerships or independent shops. ๐ Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable Digital File (PDF) Delivery Method: Instant Email Delivery Models Covered: All Models, Engines, Trim, and Transmission Types ๐ Manual Coverage Systems Covered Engine: Engine Mechanical (including V8, V8 Bi-Turbo), Engine Management Systems (ECU), Fuel System, Ignition System, Emission Control Systems, Cooling System, Lubrication System Transmission: Automatic Transmission (Tiptronic), Manual Transmission, Drive Axles, Differential Chassis: Suspension (Front and Rear), Steering System, Brake System (ABS, ESP), Wheels and Tires Electrical: Body Electrical System, Lighting, Instrumentation, Audio System, Navigation System, Climate Control System, Power Accessories (Windows, Locks, Mirrors, Seats), Vehicle Electrical Troubleshooting, Wiring Diagrams Body: Body Panels, Doors, Hood, Trunk, Interior Trim, Exterior Trim, Safety Systems (Airbags, Seatbelts) Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replenishments, Brake Pad/Rotor Replacement, Spark Plug Replacement, Belt Replacement Repair: Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Repairs, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement, Interior Component Repair Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting, Component Testing Procedures, Electrical Circuit Diagnosis Specifications: Torque Specifications, Clearances, Tolerances, Fluid Capacities, Part Numbers for common components Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical system diagnostics and body repair procedures. ๐ Manual Specifications File Format File Format: PDF Software Requirement: Adobe Reader (free download) Printability: Printable (single pages, chapters, or entire manual) Searchability: Likely text-searchable due to PDF format. Device Compatibility: PC, MAC, Tablets, Smartphones โ๏ธ Engine Specifications Primary Engine A6 Engine Options: 2.4L V6 (165-170 hp), 2.7L V6 (177-180 hp), 2.8L V6 (190-204 hp), 4.2L V8 (300 hp) S6 Engine: 4.2L V8 (300 hp) Rs6 Engine: 4.2L V8 Bi-Turbo (450 hp) Performance Rs6 0 60 Mph: Approximately 4.6 seconds (depending on specific model year and transmission). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPI) for naturally aspirated engines, Sequential Multi-Point Fuel Injection (SFI) for twin-turbo engines. Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended). Technical Details Engine Code Examples: AFC (2.4 V6), ACK (2.8 V6), BBK (4.2 V8), BCY (4.2 V8 Bi-Turbo) ๐ง Transmission Standard A6 Transmission Standard: 5-speed Manual (e.g., 01A), 5-speed Automatic (e.g., 01V) Optional A6 Transmission Optional: 6-speed Manual (certain variants), Tiptronic Automatic Transmission S6 Transmission: 5-speed Tiptronic Automatic Transmission Rs6 Transmission: 5-speed Tiptronic Automatic Transmission (e.g., 01X) Features Quattro AWD: Standard on most models, especially S6 and RS6. Provides permanent all-wheel drive for enhanced traction and handling. Often uses a Torsen center differential. ๐ Dimensions Exterior Wheelbase: Approximately 110.7 inches (2812 mm) Length: Approximately 193.4 inches (4912 mm) Width: Approximately 71.7 inches (1821 mm) Height: Approximately 57.2 inches (1453 mm) Weights Curb Weight Range: Approximately 3500 - 4200 lbs (1588 - 1905 kg), varying significantly by engine and trim. ๐ก๏ธ Safety Features Ratings NHTSA Front Impact: Generally rated well for its era, often 4-star or 5-star for driver and passenger frontal impact. IIHS Side Impact: Good or Acceptable, depending on specific model year and equipment. Active Features ABS: Standard Anti-lock Braking System. Esp: Electronic Stability Program (also known as ESP or DSC) available, particularly on higher trims and later years. Passive Features Airbags: Front driver and passenger airbags standard. Side airbags and head curtain airbags often optional or standard on higher trims. Seatbelts: Pretensioning front seatbelts with load limiters. ๐ก Technology Features Infotainment Audio System: Available with premium Bose sound systems, CD players, and cassette decks. Navigation systems were optional and advanced for their time. Driver Assistance Cruise Control: Standard cruise control. Adaptive cruise control (ACC) was not widely available on this generation. Connectivity Phone Integration: Optional Bluetooth hands-free kits or car phone integration were available on later models. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 5,000 to 10,000 miles or 12 months, depending on driving conditions and oil type used. Consult specific model year recommendations. Timing Belt Replacement: For V6 engines, typically around 75,000-105,000 miles or 5-7 years. V8 engines typically use timing chains which are generally maintenance-free unless issues arise. Fluid Specifications Engine Oil Type: API SL or SM, SAE 0W-40, 5W-40, or...
Torque Specifications, Clearances, Tolerances, Fluid Capacities, Part Numbers for common components
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical system diagnostics and body repair procedures.
๐ Manual Specifications
File Format
File Format:
PDF
Software Requirement:
Adobe Reader (free download)
Printability:
Printable (single pages, chapters, or entire manual)
Standard on most models, especially S6 and RS6. Provides permanent all-wheel drive for enhanced traction and handling. Often uses a Torsen center differential.
๐ Dimensions
Exterior
Wheelbase:
Approximately 110.7 inches (2812 mm)
Length:
Approximately 193.4 inches (4912 mm)
Width:
Approximately 71.7 inches (1821 mm)
Height:
Approximately 57.2 inches (1453 mm)
Weights
Curb Weight Range:
Approximately 3500 - 4200 lbs (1588 - 1905 kg), varying significantly by engine and trim.
๐ก๏ธ Safety Features
Ratings
NHTSA Front Impact:
Generally rated well for its era, often 4-star or 5-star for driver and passenger frontal impact.
IIHS Side Impact:
Good or Acceptable, depending on specific model year and equipment.
Active Features
ABS:
Standard Anti-lock Braking System.
Esp:
Electronic Stability Program (also known as ESP or DSC) available, particularly on higher trims and later years.
Passive Features
Airbags:
Front driver and passenger airbags standard. Side airbags and head curtain airbags often optional or standard on higher trims.
Seatbelts:
Pretensioning front seatbelts with load limiters.
๐ก Technology Features
Infotainment
Audio System:
Available with premium Bose sound systems, CD players, and cassette decks. Navigation systems were optional and advanced for their time.
Driver Assistance
Cruise Control:
Standard cruise control. Adaptive cruise control (ACC) was not widely available on this generation.
Connectivity
Phone Integration:
Optional Bluetooth hands-free kits or car phone integration were available on later models.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 10,000 miles or 12 months, depending on driving conditions and oil type used. Consult specific model year recommendations.
Timing Belt Replacement:
For V6 engines, typically around 75,000-105,000 miles or 5-7 years. V8 engines typically use timing chains which are generally maintenance-free unless issues arise.
Fluid Specifications
Engine Oil Type:
API SL or SM, SAE 0W-40, 5W-40, or 5W-30, depending on model and climate. Check for specific VW/Audi approvals (e.g., VW 502 00, VW 504 00).
Coolant Type:
G12 or G12+ Pink Antifreeze/Coolant (ethylene glycol-based). Always use a 50/50 mix with distilled water.
Transmission Fluid Automatic:
G 052 162 (e.g., for Tiptronic 01L, 01V). Specific type depends on transmission code. Some may require ATF Dexron III equivalent. Periodic fluid and filter changes are recommended.
Power Steering Fluid:
G 002 000 (Pentosin CHF 11S) or equivalent.
Known Issues
Common Issues:
PCV system issues leading to oil leaks and increased oil consumption, ignition coil failures, coolant flange leaks (especially on V6 engines), ABS sensor failures, door lock actuator failures, window regulator failures, power steering hose leaks, camshaft seal leaks, timing belt tensioner issues.
Rs6 Specific Issues:
Turbocharger reliability concerns if maintenance is neglected, CV joint failures due to high torque, DRC suspension issues (Hydraulic damping system).
๐ Vehicle History
Brand Heritage
Audi Legacy:
Audi has a long history of producing sophisticated, technologically advanced vehicles, known for Quattro all-wheel drive and engineering prowess.
Model Evolution
C5 Generation:
The C5 generation Audi A6 (introduced in 1997 in Europe, 1998 in North America) represented a significant step forward in design and technology for Audi. It featured a more aerodynamic and flowing design compared to its predecessor.
S6 Introduction:
The S6 model was introduced as the performance variant of the A6, featuring the V8 engine and sportier enhancements.
Rs6 Introduction:
The RS6 (Typ 4B) was a homologation special and the pinnacle of performance for the C5 platform, developed by Audi's quattro GmbH. It was first introduced for the 2002 model year and offered a much higher performance envelope.
Production
Production Period:
1997-2004 (for C5 generation).
Production Locations
Manufacturing:
Primarily assembled in Germany (Ingolstadt and Neckarsulm).
๐ Awards & Recognition
Recognitions
Car And Driver Best:
Audi A6 models were frequently featured on Car and Driver's 10Best lists during the late 1990s and early 2000s, praised for their handling, technology, and refined interiors.
Motor Trend Best:
The A6 also received positive reviews and awards from MotorTrend and other automotive publications for its blend of luxury, performance, and technology.