Austin-Healey Sprite 1962 Workshop Repair Service Manual
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๐ท๏ธ Basic Information Identification Make: Austin-Healey Model: Sprite Year: 1962 Codes Model Code: AN5 (Mark I) ๐ Introduction Market Position Target Audience: Austin-Healey Sprite owners, enthusiasts, classic car restorers, and independent repair shops. Competitive Analysis Advantage: Provides comprehensive, factory-level repair information directly to the end-user, enabling DIY repairs and significant cost savings. Key Features Feature List: Hundreds of pages of diagrams and detailed information, step-by-step instructions, troubleshooting guides, wiring diagrams, professional-level accuracy. Value Proposition Cost Savings: Enables owners to save hundreds or thousands of dollars on repair and maintenance bills. ๐ Manual Details Coverage Areas Applicable Models: All Austin-Healey Sprite 1962 Models, Engines, Trim, and Transmission Types Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as extensive) Manual Type Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF ๐ Manual Coverage Systems Covered Engine Service Repair: Comprehensive diagnosis, repair, overhaul, and tuning procedures for the engine. Transmission Service Repair: Detailed procedures for maintenance, repair, and adjustment of the transmission system. Brake System: Coverage of hydraulic brake systems, including master cylinder, wheel cylinders, brake lines, and shoes/pads. Wiring Diagram: Complete and detailed wiring diagrams for electrical systems. Electrical System: Troubleshooting and repair procedures for all electrical components, including lighting, ignition, starting, and charging systems. Suspension: Maintenance and repair of front and rear suspension components, including shock absorbers, springs, and control arms. Steering: Procedures for steering system diagnosis, repair, and adjustment. Cooling System: Maintenance and repair of the radiator, water pump, thermostat, and cooling fan. Fuel System: Details on fuel tank, fuel lines, fuel pump, and carburetion (likely SU carburetors for this model). Emission System: Information on emission control systems relevant to the 1962 model year, if applicable. Chassis Body: Bodywork repair, frame maintenance, and chassis component servicing. Differential Drive: Service and maintenance of the rear axle and differential unit. Axle: Procedures related to front and rear axles. Procedures Included General Maintenance: Regular service checks and preventive maintenance tasks. Troubleshooting: Diagnostic procedures for identifying and resolving common and uncommon problems. Periodic Lubrication: Detailed lubrication points and recommended schedules and lubricant types. Disassembly Assembly: Step-by-step instructions for disassembling and reassembling vehicle components. Cleaning Reinstalling: Procedures for cleaning and properly reinstalling serviced or replaced parts. Technical Depth Depth Of Coverage: Professional-level technical detail, equivalent to factory workshop manuals used by authorized service centers. Diagnostic Capabilities: Comprehensive diagnostic information for all vehicle systems. Repair Scope: Covers everything from simple adjustments to complete engine and transmission rebuilds. ๐ Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Zoom Functionality: Zoom IN/OUT enabled for detailed viewing of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: Compatible with All Versions of Windows & Mac โ๏ธ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder OHV Displacement: 948 cc (57.9 cubic inches) Bore X Stroke: 2.69 in x 2.75 in (68.3 mm x 70.0 mm) Compression Ratio: Approximately 8.3:1 (varies slightly by source) Performance Horsepower: Approximately 43 bhp @ 5200 rpm Torque: Approximately 49 lb-ft @ 3000 rpm Fuel System Carburetor: Twin SU H2 carburetors (standard) Fuel Type: Unleaded gasoline (or leaded with appropriate additive) Engine Control System Ignition System: Distributor-based ignition system, coil, spark plugs. ๐ง Transmission Standard Transmission Type: 4-speed manual Optional Optional Transmissions: None specified for 1962 model. Features Gear Ratios: Specific gear ratios are detailed within the manual, crucial for repair and performance tuning. Clutch Type: Single dry plate, hydraulically actuated. ๐ Dimensions Exterior Wheelbase: 80 inches (2032 mm) Length: 142 inches (3607 mm) Width: 50.75 inches (1289 mm) Height: 48.75 inches (1238 mm) to top of windshield Weights Curb Weight: Approximately 1500 - 1600 lbs (680 - 726 kg) ๐ก๏ธ Safety Features Ratings Safety Ratings: N/A (Vehicle pre-dates modern safety rating systems like NHTSA/IIHS.) Active Features Active Safety: Primarily mechanical brakes, direct steering, basic chassis. Passive Features Passive Safety: Minimal passive safety features by modern standards. Body-on-frame construction, basic seat belts (often optional or added later). ๐ก Technology Features Infotainment Infotainment System: Basic AM radio (optional, not standard), manual tuning knob, simple speaker. Driver Assistance Driver Assistance Features: None (vehicle design predates modern driver assistance systems). Connectivity Connectivity Features: None (basic electrical system for ignition, lights, and accessories). ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 3,000 miles or 6 months, but the manual will specify the exact recommended interval and oil viscosity. Tune Up Interval: Regular tuning (ignition timing, carburetor adjustment) is critical and detailed in the manual, often recommended annually or every 5,000-10,000 miles. Fluid Specifications Engine Oil Specification: The manual will specify the correct API service classification and viscosity grade (e.g., SAE 20W-50 or similar, with potential recommendations for leaded fuel additives if using older...
Specific gear ratios are detailed within the manual, crucial for repair and performance tuning.
Clutch Type:
Single dry plate, hydraulically actuated.
๐ Dimensions
Exterior
Wheelbase:
80 inches (2032 mm)
Length:
142 inches (3607 mm)
Width:
50.75 inches (1289 mm)
Height:
48.75 inches (1238 mm) to top of windshield
Weights
Curb Weight:
Approximately 1500 - 1600 lbs (680 - 726 kg)
๐ก๏ธ Safety Features
Ratings
Safety Ratings:
N/A (Vehicle pre-dates modern safety rating systems like NHTSA/IIHS.)
Active Features
Active Safety:
Primarily mechanical brakes, direct steering, basic chassis.
Passive Features
Passive Safety:
Minimal passive safety features by modern standards. Body-on-frame construction, basic seat belts (often optional or added later).
๐ก Technology Features
Infotainment
Infotainment System:
Basic AM radio (optional, not standard), manual tuning knob, simple speaker.
Driver Assistance
Driver Assistance Features:
None (vehicle design predates modern driver assistance systems).
Connectivity
Connectivity Features:
None (basic electrical system for ignition, lights, and accessories).
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 6 months, but the manual will specify the exact recommended interval and oil viscosity.
Tune Up Interval:
Regular tuning (ignition timing, carburetor adjustment) is critical and detailed in the manual, often recommended annually or every 5,000-10,000 miles.
Fluid Specifications
Engine Oil Specification:
The manual will specify the correct API service classification and viscosity grade (e.g., SAE 20W-50 or similar, with potential recommendations for leaded fuel additives if using older formulations).
Coolant Specification:
Water with appropriate anti-corrosion inhibitor (the manual will detail specific recommendations).
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid (non-silicone based).
Transmission Fluid Specification:
Gear oil for the manual gearbox (specific GL rating and viscosity will be in the manual).
Austin-Healey is renowned for producing classic British sports cars known for their performance, handling, and distinctive styling.
Model Evolution
Sprite Mark I Development:
The Austin-Healey Sprite (codenamed 'Bug' or 'Frog' during development) was introduced in 1958 as an affordable, small, open-top sports car. The 1962 model represents an evolution of this original design.
Production
Production Period:
The Mark I Sprite (AN5) was produced from 1958 to 1961. The 1962 model listed in the manual likely refers to early production units that may carry over aspects or the manual itself is inclusive of the transition period leading into the Mark II Sprite (ANO).
Manufacturing Location:
England
๐ Awards & Recognition
Recognitions
Model Recognition:
Widely recognized as an iconic British sports car and a benchmark for affordable, fun motoring.
Ratings
Owner Satisfaction:
High owner satisfaction among enthusiasts for its driving experience and classic appeal, though often requiring dedicated maintenance.