BMW E46 3 Series Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003 2004 2005
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๐ท๏ธ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Generation Generation Designation: E46 Codes Internal Project Code: E46 ๐ Introduction Market Position Vehicle Segment: Compact Executive Sedan/Coupe/Convertible/Wagon Competitive Analysis Key Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37 Key Features Driving Dynamics: Renowned for its balanced chassis, responsive steering, and engaging driving experience. Build Quality: Premium interior materials and solid construction typical of BMW. ๐ Manual Details Coverage Areas Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: Extensive (typically 1000+ pages for a complete E46 workshop manual) Manual Type Manual Classification: Complete Workshop Service Repair Manual Language Language: English Format Delivery Format: Downloadable (likely PDF) ๐ Manual Coverage Systems Covered Powertrain Systems: Engine mechanical, Engine management (DME), Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Drivetrain (RWD/AWD), Transmission (Manual & Automatic) Chassis Systems: Suspension (Front & Rear), Steering system, Braking system (ABS, DSC), Wheels & Tires Electrical Systems: Body electrical, Lighting, Instrument cluster, Power accessories, Battery & Charging system, DME/DDE control modules, Body Control Module (BCM), Infotainment systems Body And Interior: Body panels, Doors, Windows, Seats, HVAC (Heating, Ventilation, Air Conditioning), Safety systems (Airbags, Seatbelts) Emission Controls: Oxygen sensors, catalytic converters, secondary air injection systems, EGR (if applicable), evaporative emission control (EVAP). Procedures Included Maintenance Procedures: Routine service (oil changes, filter replacements), Inspections, Fluid level checks and top-offs, Belt replacement, Spark plug replacement Repair Procedures: Engine rebuilds, Transmission overhauls, Brake component replacement, Suspension component replacement, Electrical diagnosis and repair, HVAC system repair, Bodywork repair Troubleshooting: Diagnostic trouble codes (DTCs), Symptom-based troubleshooting guides, Electrical schematic interpretation, Common failure analysis Technical Specifications: Torque specifications, Clearance specifications, Fluid capacities, Electrical resistance values, Diagnostic parameters Diagnostics And Testing: Detailed procedures for diagnosing and testing all major electronic control units (ECUs), sensors, and actuators using BMW's diagnostic tools (e.g., GT1, DIS). Technical Depth Diagnostic Capabilities: Advanced diagnostics, including DME/DDE and ABS/DSC module troubleshooting, sensor testing, and actuator testing. Rebuild Procedures: Comprehensive engine and transmission rebuild procedures, including detailed disassembly, inspection, and reassembly instructions. Electrical Schematics: Detailed wiring diagrams for all major systems, facilitating complex electrical troubleshooting. Engine Management Diagnostics: In-depth coverage of DME/DDE (Digital Motor Electronics/Digital Diesel Electronics) control, including sensor and actuator testing, idle control, and emissions diagnostics. ๐ Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Printability: High-resolution, printable pages suitable for home or professional printing. Binding Type Physical Binding: N/A (Downloadable format) Paper Type Physical Paper: N/A (Downloadable format) Searchability Text Searchability: Searchable text for quick information retrieval. โ๏ธ Engine Specifications Primary Engine Engine Options Included: Inline-4 (M43, N40, N42, N45, N46) and Inline-6 (M52, M54) engines Performance Common Engine Variants: 2.5L (M54B25, 184 hp), 3.0L (M54B30, 228 hp) Torque Figures M54: 230 Nm (M54B25), 280 Nm (M54B30) Fuel System Fuel Delivery: Multi-point fuel injection (MPI), Electronic throttle control (Drive-by-Wire on later models) Engine Codes Diesel Engines Covered: M47, M57 Diesel engines (depending on regional availability and manual scope) Inline 4 Engines: M43B19 (1.9L), N40B18 (1.8L), N42B18 (1.8L Valvetronic), N46B18/B20 (2.0L Valvetronic) Inline 6 Engines: M52TUB20 (2.0L), M52TUB25 (2.5L), M52TUB28 (2.8L), M54B22 (2.2L), M54B25 (2.5L), M54B30 (3.0L) ๐ง Transmission Standard Standard Transmission: 5-speed Manual Getrag S5D 250G / GS5-39DZ Optional Optional Transmission: 5-speed Automatic Steptronic (GM A5S 325Z) and 6-speed Manual (ZF GS6-37BZ on later M models) Features Transmission Fluid Spec: Dexron III/VI for automatic, MTF LT-2 for manual (check manual for specific variant) ๐ Dimensions Exterior Body Styles: Sedan (4-door), Coupe (2-door), Convertible (2-door), Touring (Wagon, 5-door) Weights Curb Weight Range: Approx. 1400 kg to 1700 kg depending on body style and engine ๐ก๏ธ Safety Features Ratings NHTSA Ratings: Good in frontal offset, Acceptable in side impact (IIHS) for Sedan models. Specific ratings vary by year and body style. Active Features Driver Assistance: Anti-lock Braking System (ABS), Dynamic Stability Control (DSC), Traction Control System (ASC+T) Passive Features Restraint System: Front airbags, Side airbags (optional), Seatbelt pretensioners ๐ก Technology Features Infotainment Head Unit Options: Various BMW Business CD, Professional CD/RDS, and optional Navigation systems (MKIV). Driver Assistance Parking Aid: Optional Park Distance Control (PDC) sensors. Connectivity Cellular Integration: Optional Bluetooth integration and telematics systems (e.g., BMW Assist). ๐ง Maintenance Service Intervals Oil Service Interval: Variable Service Indicator (VSI) system, typically 10,000-15,000 miles or annually. Brake Fluid Interval: Every 2 years, regardless of mileage. Fluid Specifications Engine Oil Spec: BMW Longlife-01 (LL-01) or LL-98 certified synthetic oil, SAE 0W-40 or 5W-40 recommended for most M54 engines. Coolant Spec: BMW Blue Coolant (G48 Ethylene Glycol based) Power Steering Fluid: Pentosin CHF 11S or equivalent Manual Transmission Fluid Spec: MTF LT-2 (or ZF's equivalent) Automatic Transmission Fluid Spec: Dexron III H or Dexron VI for GM 5-speed automatic transmissions. Known Issues Cooling System Issues: Plastic expansion tank cracking, water pump failure, radiator leaks, thermostat housing leaks. Engine Issues:...
Body electrical, Lighting, Instrument cluster, Power accessories, Battery & Charging system, DME/DDE control modules, Body Control Module (BCM), Infotainment systems
Body And Interior:
Body panels, Doors, Windows, Seats, HVAC (Heating, Ventilation, Air Conditioning), Safety systems (Airbags, Seatbelts)
Emission Controls:
Oxygen sensors, catalytic converters, secondary air injection systems, EGR (if applicable), evaporative emission control (EVAP).
Procedures Included
Maintenance Procedures:
Routine service (oil changes, filter replacements), Inspections, Fluid level checks and top-offs, Belt replacement, Spark plug replacement
Repair Procedures:
Engine rebuilds, Transmission overhauls, Brake component replacement, Suspension component replacement, Electrical diagnosis and repair, HVAC system repair, Bodywork repair
Detailed procedures for diagnosing and testing all major electronic control units (ECUs), sensors, and actuators using BMW's diagnostic tools (e.g., GT1, DIS).
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, including DME/DDE and ABS/DSC module troubleshooting, sensor testing, and actuator testing.
Rebuild Procedures:
Comprehensive engine and transmission rebuild procedures, including detailed disassembly, inspection, and reassembly instructions.
Electrical Schematics:
Detailed wiring diagrams for all major systems, facilitating complex electrical troubleshooting.
Engine Management Diagnostics:
In-depth coverage of DME/DDE (Digital Motor Electronics/Digital Diesel Electronics) control, including sensor and actuator testing, idle control, and emissions diagnostics.
๐ Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Printability:
High-resolution, printable pages suitable for home or professional printing.